खनन व्हील लोडर के लिए प्लैनेटरी व्हील ड्राइव गियरबॉक्स

The planetary wheel drive gearbox for mining wheel loaders is a sophisticated transmission system engineered to deliver high torque and efficient power transmission in demanding mining environments. It employs an epicyclic gear configuration, comprising a central sun gear, multiple planet gears mounted on a carrier, and an outer ring gear, which facilitates torque multiplication and speed reduction while maintaining a compact, hub-mounted design. This arrangement distributes loads evenly across the gears, enhancing durability and resistance to wear under heavy loads and uneven terrain typical in mining operations.

The planetary wheel drive gearbox for mining wheel loaders is a sophisticated transmission system engineered to deliver high torque and efficient power transmission in demanding mining environments. It employs an epicyclic gear configuration, comprising a central sun gear, multiple planet gears mounted on a carrier, and an outer ring gear, which facilitates torque multiplication and speed reduction while maintaining a compact, hub-mounted design. This arrangement distributes loads evenly across the gears, enhancing durability and resistance to wear under heavy loads and uneven terrain typical in mining operations.

खनन व्हील लोडर के लिए प्लैनेटरी व्हील ड्राइव

प्लेनेटरी व्हील ड्राइव के आयाम

तकनीकी परिभाषाएँ

प्रतीक माप की इकाइयांविवरण
मैं-कमी अनुपात
टी2मैक्स[एनएम]अधिकतम आउटपुट टॉर्क
टी2पी[एनएम]अधिकतम आउटपुट टॉर्क
T2maxint[एनएम]अधिकतम आंतरायिक टॉर्क
टी2कॉन्ट[एनएम]निरंतर आउटपुट टॉर्क
पीकॉन्ट[किलोवाट]अधिकतम निरंतर शक्ति
पिंट[किलोवाट]अधिकतम आंतरायिक बिजली
एन1मैक्स[आरपीएम]अधिकतम इनपुट गति
एन2मैक्स[आरपीएम]अधिकतम आउटपुट गति

जीआर 80

प्लेनेटरी व्हील ड्राइव के आयाम

प्रकारमोटर डिस्प्ले.
[सीसी]
कुल विस्थापन
[सीसी]
मैंटॉर्कःरफ़्तार
एन2मैक्स
शक्ति
टी2कॉन्टT2maxintटी2पीपीकॉन्ट
[किलोवाट]
पिंट
[किलोवाट]
[एनएम]Δp [बार][एनएम]Δp [बार][एनएम]Δp [बार][आरपीएम]पोर्टाटा
प्रवाह
[लीटर/मिनट]
जीआर80-एमआर5051,6269,95,23470145570175630205115305,57
जीआर80-एमआर8080,3420,0800145960175106020568305,57
जीआर80-एमआर10099,8522,08001151000145131020555305,57
जीआर80-एमआर125125,7657,4800951000120150019045305,57
जीआर80-एमआर160159,6834,7800751000951500145333057
जीआर80-एमआर200199,81045,0800601000751500115263057
जीआर80-एमआर250249,31303,88005010006015009521304,56

जीआर 200

प्लेनेटरी व्हील ड्राइव के आयाम

प्रकारमोटर डिस्प्ले.
[सीसी]
कुल विस्थापन
[सीसी]
मैंटॉर्कःरफ़्तार
n2अधिकतम
शक्ति
T2शेष भागT2मैक्सिंटT2pपीकॉन्ट
[किलोवाट]
पिंट
[किलोवाट]
[एनएम]Δp [बार][एनएम]Δp [बार][एनएम]Δp [बार][आरपीएम]पोर्टाटा
प्रवाह
[लीटर/मिनट]
जीआर200-एमआर5051,6319,96,2056014567017574020598305,57
जीआर200-एमआर8080,3497,99501451150175125020558305,57
जीआर200-एमआर10099,8618,811801451420175156020546305,57
जीआर200-एमआर125125,7779,314501451750175192020538305,57
जीआर200-एमआर160159,6989,5160012521001652450205293057
जीआर200-एमआर200199,81238,8160010021501352500165233057
जीआर200-एमआर250249,31545,71600802150105250013518304,56
जीआर200-एमआर315315,71957,31600652150852500110153045
जीआर200-एमआर375372,62310,116005521507025009012303,54,5

ईएच 210

प्लेनेटरी व्हील ड्राइव के आयाम प्लेनेटरी व्हील ड्राइव के आयाम

प्रकार  वज़नतेल की मात्राi (da÷a / From÷to)टी2मैक्स
[एनएम]
एन1मैक्स
[आरपीएम]
ईएच 212ईएच 213ईएच 212ईएच 213ईएच 212ईएच 213
ईएच 210 एस35400.8111 ÷ 2941 ÷ 12939503500
ईएच 210 एससी
ईएच 210 पीडी--

ईएच 240

प्लेनेटरी व्हील ड्राइव के आयाम प्लेनेटरी व्हील ड्राइव के आयाम

प्रकारवज़नतेल की मात्राi (da÷a / From÷to)टी2मैक्स
[एनएम]
एन1मैक्स
[आरपीएम]
ईएच 242ईएच 243ईएच 242ईएच 243ईएच 242ईएच 243
ईएच 240 एस35400.8112 ÷ 3145 ÷ 13556003500
ईएच 240 एससी
ईएच 240 पीडी--

ईएच 350

प्लेनेटरी व्हील ड्राइव के आयाम

प्रकारवज़नतेल की मात्राi (da÷a / From÷to)टी2मैक्स
[एनएम]
एन1मैक्स
[आरपीएम]
ईएच 352ईएच 353ईएच 352ईएच 353ईएच 352ईएच 353
ईएच 350 एस556011.215 ÷ 3152 ÷ 13572003500
ईएच 350 पीडी

ईएच 610

प्लेनेटरी व्हील ड्राइव के आयाम

प्रकार  वज़नतेल की मात्राi (da÷a / From÷to)टी2मैक्स
[एनएम]
एन1मैक्स
[आरपीएम]
ईएच 612ईएच 613ईएच 612ईएच 613ईएच 612ईएच 613
ईएच 610 एस60701.21.512 ÷ 3147 ÷ 138135003500
ईएच 610 पीडी

ईएच 910

प्लेनेटरी व्हील ड्राइव के आयाम

प्रकारवज़नतेल की मात्राi (da÷a / From÷to)टी2मैक्सएन1मैक्स
ईएच 913ईएच 913ईएच 913[एनएम][आरपीएम]
ईएच 910 एस130147 ÷ 131242003500
ईएच 910 पीडी

एस संस्करण

प्लेनेटरी व्हील ड्राइव के आयाम

आकारDIMENSIONS
डी1डी2डी3डी4डी5डी6डी7डी8एल1एल2एल3
ईएच 210 एस230200180 h9190 h9210229.5एम10 नं.8एम10 नं.825373180
ईएच 240 एस230200180 h9190 h9210229.5एम10 नं.8एम10 नं.825373180
ईएच 350 एस270230190 h8200 h7240280एम16 नं.8एम16 नं.8242107178
ईएच 610 एस260230190 f7220 h7260286एम16 नं.12एम16 नं.1624372171
ईएच 910 एस330300270 f7280 h7350370एम16 नं.18एम16 नं.18368115253

पीडी संस्करण

प्लेनेटरी व्हील ड्राइव के आयाम

आकारDIMENSIONS
डी1डी2डी3डी4डी5डी6डी7डी8एल1एल2एल3
ईएच 210 पीडी230200180 h9160.8 f8205240एम10 (8x)एम18x1.5 (6x)21014070
ईएच 240 पीडी230200180 h9160.8 f8205240एम10 (8x)एम18x1.5 (6x)21014070
ईएच 350 पीडी240209.55177.8 h8200 h7241.32805/8"-11 यूएनसी (6x)5/8"-19 यूएनएफ (9x)285107178
ईएच 610 पीडी260230190 f7220 h7275310एम16 (12x)एम20x1.5 (8x)29372221
ईएच 910 पीडी330300270 f7280 h7335375एम16 (18x)एम22x1.5 (10x)368115253

Mining Wheel Loader Wheel Drive Planetary Gearbox Benefits

  • उच्च टॉर्क क्षमता
    This wheel drive planetary gearbox excels in delivering exceptional torque multiplication through its multi-stage planetary configuration, allowing wheel loaders to handle heavy payloads and steep inclines in mining operations without straining the engine, thereby ensuring reliable power transmission under extreme loads and improving overall operational efficiency.
  • कॉम्पैक्ट और हल्के डिज़ाइन
    By utilizing a nested arrangement of sun, planet, and ring gears, the planetary system achieves a space-saving footprint that reduces the overall weight of the wheel loader, facilitating better maneuverability in confined mining sites while maintaining structural integrity and minimizing material usage.
  • Superior Efficiency
    The design promotes high mechanical efficiency by distributing load evenly across multiple planet gears, resulting in minimal energy loss during power transfer, which optimizes fuel consumption and extends the operational range of mining wheel loaders in remote or resource-intensive settings.
  • Enhanced Durability and Reduced Maintenance
    Engineered to withstand shock loads, vibrations, and abrasive conditions prevalent in mining, this planetary gearbox features robust components that lower wear rates, decrease downtime for repairs, and extend service intervals, ultimately reducing long-term ownership costs for operators.
  • Improved Fuel Economy
    Through precise torque management and reduced frictional losses, the planetary wheel drive gearbox contributes to better fuel efficiency in wheel loaders, enabling prolonged operation on a single tank and supporting sustainable mining practices by lowering emissions and operational expenses.
  • Boosted Productivity
    This technology ensures seamless integration with wheel assemblies for optimal traction and speed control, allowing mining wheel loaders to perform tasks like material hauling and terrain navigation more effectively, thereby increasing throughput and enhancing site-wide productivity in high-demand environments.

खनन व्हील लोडर के लिए प्लैनेटरी व्हील ड्राइव गियरबॉक्स

Planetary Wheel Drive Gearbox Uses

  • Material Handling in Mining Operations
    Employed in mining wheel loaders, this planetary wheel drive facilitates efficient torque transmission to wheels, enabling the handling of substantial ore loads and navigation over rough terrain, which enhances productivity in underground and open-pit mining by providing reliable propulsion and minimizing slippage during heavy-duty excavation tasks.
  • Construction Equipment Propulsion
    Integrated into excavators and motor graders, the planetary wheel drive gearbox delivers precise speed reduction and torque multiplication, supporting tasks such as earthmoving and grading on construction sites, where its compact structure allows for better maneuverability in confined spaces while withstanding high shock loads.
  • Agricultural Machinery Applications
    Utilized in harvesters and feed mixers, this planetary gearbox ensures smooth power delivery for operations like crop harvesting and soil tilling, offering high efficiency in torque distribution that reduces fuel consumption and extends equipment lifespan in variable field conditions.
  • Forestry Equipment Operations
    In forestry machines such as log loaders and forwarders, the wheel drive gearbox provides robust torque for traversing uneven wooded terrain and handling timber loads, with its durable design resisting environmental abrasives and enabling sustained performance in remote logging sites.
  • Off-Highway Truck and Dozer Functionality
    Applied in off-highway trucks and bulldozers for mining and construction, it achieves double speed reduction through planetary gearsets, facilitating heavy payload transport and earth pushing with enhanced stability and load-bearing capacity under extreme operational stresses.
  • Skid Steer Loader Maneuverability
    Incorporated in skid steer loaders for versatile site work, the planetary gear reducer changes drive torque and speed, allowing quick directional shifts and efficient material handling in landscaping or small-scale mining, while its coaxial layout optimizes space and improves overall machine responsiveness.
खनन व्हील डोजर के लिए प्लैनेटरी व्हील ड्राइवमोटर ग्रेडर्स के लिए प्लैनेटरी व्हील ड्राइव
खनन व्हील डोजर के लिए प्लैनेटरी व्हील ड्राइवमोटर ग्रेडर्स के लिए प्लैनेटरी व्हील ड्राइव
कंबाइन हार्वेस्टर के लिए प्लैनेटरी व्हील ड्राइवव्हील क्रेन के लिए प्लैनेटरी व्हील ड्राइव
कंबाइन हार्वेस्टर के लिए प्लैनेटरी व्हील ड्राइवव्हील क्रेन के लिए प्लैनेटरी व्हील ड्राइव

Planetary Wheel Drive vs. Planetary Track Drive

Aspectप्लैनेटरी व्हील ड्राइवप्लैनेटरी ट्रैक ड्राइव
Design AdaptationOptimized for wheeled vehicles with a compact, coaxial layout integrating directly into wheel hubs for efficient power transfer to tires.Engineered for tracked systems, focusing on torque delivery to sprockets or tracks, often with higher reduction ratios to handle continuous track motion.
Primary ApplicationsCommonly used in mining wheel loaders, agricultural tractors, forklifts, excavators, and motor graders for tasks requiring mobility on varied surfaces.Employed in bulldozers, tanks, railway locomotives, combines, and heavy excavators for operations on soft, uneven, or slippery terrains demanding superior grip.
Torque CapacityProvides high torque multiplication, typically up to 100,000 Nm, suitable for heavy payloads but generally lower than track drives in extreme load scenarios.Offers superior torque transmission, often exceeding wheel drives, with enhanced capabilities for extreme stresses and higher reduction ratios in demanding conditions.
EfficiencyAchieves high mechanical efficiency through even load distribution across multiple planet gears, minimizing energy loss and optimizing fuel consumption in wheeled machinery.Maintains good efficiency but may experience slightly higher frictional losses due to track friction; prioritizes power over peak efficiency in tracked applications.
CompactnessFeatures a space-saving nested gear arrangement, reducing overall vehicle footprint and enabling better integration in confined spaces for wheeled equipment.Compact design adapted for track systems, though often bulkier to accommodate higher torque demands and integration with track assemblies.
वज़नLighter overall due to minimized material usage, contributing to improved vehicle agility and reduced operational weight in wheeled configurations.Heavier construction to withstand greater loads and stresses, which can increase the total weight of tracked vehicles but enhances stability.
ManeuverabilityEnhances agility and quick directional changes in wheeled vehicles, ideal for navigating tight mining sites or construction areas with variable speeds.Supports stable, controlled movement in tracked machinery, but typically offers less agility compared to wheels, focusing on straight-line propulsion.
TractionRelies on tire contact for traction, effective on firm surfaces but may slip on loose or wet terrain without additional aids like differentials.Provides exceptional traction via continuous tracks, excelling on soft, muddy, or uneven grounds where wheels would falter, ensuring reliable propulsion.
Durability in Harsh EnvironmentsRobust against shock loads and abrasives, with reduced wear in mining or construction, but may require more frequent checks in highly abrasive wheeled operations.Highly durable under extreme conditions like forestry or military use, resisting vibrations and impacts better due to track distribution of forces.
Speed RangeOffers a wide output speed range for variable operations, allowing faster travel speeds in wheeled loaders for efficient site-to-site movement.Focuses on lower speeds with high torque for precise control, suitable for slow, powerful tasks in tracked equipment like earthmoving or hauling.
Load DistributionDistributes loads evenly across planet gears for balanced performance, reducing backlash and extending lifespan in wheeled drive systems.Even load sharing with added emphasis on handling uneven track loads, providing greater stability and reduced component stress in tracked setups.
लागतGenerally more cost-effective for standard wheeled applications due to simpler integration and lower material requirements in production.Higher initial cost owing to specialized components for track integration and enhanced torque handling, but offers long-term savings in rugged uses.
रखरखाव आवश्यकताएँEasier access for maintenance in wheel hubs, with lower downtime; features like sealed units reduce contamination in mining environments.Requires more specialized maintenance for track components, but planetary design minimizes gear wear, leading to extended service intervals.
शोर का स्तरOperates with lower noise due to precise gear meshing and compact design, beneficial in noise-sensitive construction or agricultural settings.May produce higher operational noise from track movement, though the gearbox itself maintains low internal noise through efficient planetary gearing.
BacklashExhibits minimal backlash for precise control in wheeled machinery, improving responsiveness in tasks like material handling or grading.Designed with low backlash to ensure accurate torque delivery in tracked systems, critical for safety in high-load operations like bulldozing.
Wheel Drive Planetary Gearbox for Mining Wheel Loadersलोडरों के लिए प्लैनेटरी ट्रैक ड्राइव
प्लैनेटरी व्हील ड्राइवप्लैनेटरी ट्रैक ड्राइव

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