Y200-V4 One Step Injection Stretch Blow Molding Machine (4-Station)
The Y200-V4 One Step Injection Stretch Blow Molding Machine is a highly efficient plastic container molding process widely used in the production of high-precision, high-demand hollow plastic products (e.g., baby bottle, water bottle, medicine bottle, craft and special-shaped bottle, cosmetic bottle made of PET, PETG, PP, PC, Tritan, PS, ABS, or PLA, etc.). Its core feature is that the three steps of injection, stretching and blow moulding are completed continuously in the same equipment without intermediate steps, which greatly improves production efficiency and product stability.
Y200-V4 One Step Injection Stretch Blow Molding Machine
The Y200-V4 One Step Injection Stretch Blow Molding Machine is a highly efficient plastic container molding process widely used in the production of high-precision, high-demand hollow plastic products (e.g., baby bottle, water bottle, medicine bottle, craft and special-shaped bottle, cosmetic bottle made of PET, PETG, PP, PC, Tritan, PS, ABS, or PLA, etc.). Its core feature is that the three steps of injection, stretching and blow moulding are completed continuously in the same equipment without intermediate steps, which greatly improves production efficiency and product stability. As a true single-stage injection stretch blow molding machine, the Y200-V4 eliminates reheating cycles entirely, achieving cycle times that consistently outperform conventional two-stage blow molding equipment. Whether you are upgrading from legacy hydraulic machines or seeking a reliable replacement for AOKI injection stretch blow molding machines, the Y200-V4 offers a proven, cost-competitive path forward.
The Y200-V4 4-station ISBM machine is engineered for demanding production environments across pharmaceuticals, cosmetics, food and beverage, personal care, and specialty packaging. With a 4-station rotary turntable, a servo-pump-driven hydraulic system, and compatibility with Japanese AOKI 250 mould sets, this injection stretch blow moulding machine delivers precise wall thickness control, parting-line-free bottle surfaces, and up to 12 cavities per cycle. CMN Transmission, as a leading injection stretch blow molding machine manufacturer, backs every unit with comprehensive pre-sale, on-site, and after-sale technical support. The Y200-V4 is available in Standard, Servo, and Fully Electric (EV) variants, making it a customized injection stretch blow molding machine solution adaptable to GMP pharmaceutical environments, high-output beverage lines, and specialty cosmetic production alike.
ยี่ห้อและรุ่นที่สามารถเปลี่ยนได้
| Standard Model | Y150-V4 | Y200-V4 | Y250-V4 |
 | Compatible with the Japanese ASB-12M | Compatible with the Japanese Aoki 250 | Compatible with the Japanese ASB-70DPH |
| Y150-V4-B | Y500-V3 | - | |
| Compatible with the Japanese Aoki 100 | Compatible with the Japanese Aoki 500 | - | |
| Hydraulic clamping, hydraulic screw injection. | |||
| Servo Model | YS150-V4 | YS200-V4 | YS250-V4 |
 | Servo clamping, servo screw injection High precision, low energy, long-term stability | ||
| Fully Electric Model | Y150-V4-EV | Y200-V4-EV | Y250-V4-EV |
 | Fully electric drive, avoiding oil contamination products. | ||
Our ISBM Machine Benefits
1. The quality is better. The plastic bottles produced by the blow molding machines from Japan all have a parting line. There is a protrusion of plastic in the middle of the two molds on either side, which results in a mark. However, our molds have extremely high precision, and the mark is completely invisible.
2. Our production is fast, with a large number of screw solutions and high speed. While Japan can produce four plastic bottles at a time, we can produce six.
3. Save energy. Our machines consume 15% to 25% less energy than those in Japan, Europe, and the United States.
4. A wide range of electric control technologies has been adopted to replace hydraulic and pneumatic components. For example, the pneumatic components used in the bottom cutting mechanism in Japan are replaced by servo motors here, and the speed of the servo motors is doubled. In the pharmaceutical industry and other fields, fully servo motors can be used without any hydraulic systems, ensuring compliance with GMP standards and operation in an oil-free and pollution-free environment.
Product Specifications
| รายการ | หน่วย | ข้อกำหนด | |||||||||||
| ชื่อ | One-step Injection Stretch Blow Molding Machine(4-station) | ||||||||||||
| แบบอย่าง | Y200-V4 (Compatible with the Japanese Aoki 250 model) | ||||||||||||
| ผู้ผลิต | การส่งสัญญาณ CMN | ||||||||||||
| วัสดุ | PET/PETG | ||||||||||||
| เส้นผ่านศูนย์กลางของสกรู | MM | 40 | 50 | 55 | 60 | ||||||||
| Theoretical Injection Volume | CM³ | 188 | 310 | 380 | 480 | ||||||||
| Screw Rotational Speed(RPM) | รอบ/นาที | 270 | 180 | 150 | 150～220 | ||||||||
| แรงยึดฉีด | เคเอ็น | 300 | |||||||||||
| Blowing Clamping Force | เคเอ็น | 200 | |||||||||||
| กำลังมอเตอร์ | เควี | 49.2 | |||||||||||
| Heating Power | เควี | 10 | |||||||||||
| Blowing air pressure | Mpa | 2.0-3.5 | |||||||||||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||||||||||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||||||||||
| Machine Oil Cooler Water Temperature | ℃ | 20-25 | |||||||||||
| แรงดันไฟฟ้า | วี | 370-400 | |||||||||||
| (L*W*H) Size(L*W*H) | MM | 4800x2000x3200 | |||||||||||
| น้ำหนัก | ที | 13 | |||||||||||
| Product Dimensions | |||||||||||||
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 | ||
| Bottle Diameter(BD) | MM | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 38 | 26 | ||
| Bottle Height(H) | MM | 210 | 150 | 100 | |||||||||
| Neck Diameter(E) | MM | 83 | 68 | 68 | 65 | 55 | 50 | 40 | 25 | 23 | 15 | ||
| Max. Bottle Volume(ml) | ML | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 | ||
| Max. Bottle Weight(W) | จี | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 | ||
Machine Parameter
| Compatible Model: | |
| Screw Diameter: | 50mm(optional) |
| Theoretical Injection Capacity: | 310g |
| Injection clamping force: | 300KN |
| Upper mold stroke: | 460mm |
| Lower mold stroke: | 210mm |
| TEMP. Regulating core stroke: | 250 มม. |
| TEMP. regulating barrel stroke: | 250 มม. |
| Take-out stroke: | 175mm |
| Blowing clamping force: | 200KN (single side) |
| Blow core stroke: | 300mm |
| Blow mold stroke: | 75+75mm |
| Oil tank VOL: | 300L |
| Size(L×W×H): | 4.8*2*3.2m |
| Weight: | 13T |
Technical Standard
| Servo Control System: | Using 3 sets of servo pump systems. |
| Servo Motor Power: | Inovance/ WEICHI servo motor power: 49.2KW. |
| Computer Control System: | Using the Inovance/ MiRLE PLC. |
| Turntable Drive: | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer. |
| High- Pressure Valve: | Using the American Parker high-pressure valve. |
| Air Cylinder: | Using the Aitak air cylinder. |
| Temperature Control: | Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system. |
| Hydraulic Pressure Control Valve: | Using a hydraulic pressure control valve of YUKEN from Taiwan, China. |
| Screw Heated: | The screw is heated by a nano-far-infrared energy-saving heating ring(10KW). |
| Blow Molding Structure: | The blow molding structure adopts a hydraulic cylinder or a dual servo motor mold clamping system with a high-pressure compensation function. |
| Injection Unit: | The injection unit is controled by a single cylinder. The melt motor may be controlled either hydraulically or by a servo motor. |
| Total Power of the Machine: | Total power of the machine: 59.2KW. |
Key Advantages of the Y200-V4 One Step ISBM Machine
1. Energy Efficient: Up to 40% Savings
The one step injection stretch blow molding machine keeps preforms at their original moulding temperature throughout the process, completely eliminating the energy-intensive secondary reheating stage required by two-stage systems. This thermal retention advantage reduces electricity consumption by up to 40% compared to conventional reheat stretch blow moulding lines, directly lowering operational costs and carbon footprint across high-volume production runs.
2. Excellent Performance via Biaxial Orientation
The integrated stretching step in this PET injection stretch blow molding machine forces polymer chains to align in both the axial and hoop directions simultaneously. This biaxial molecular orientation significantly improves the compression resistance, gas barrier properties, impact strength, and optical clarity of every bottle produced. The result is lighter, stronger containers that meet the strictest quality standards for cosmetic, pharmaceutical, and food packaging applications.
3. High Precision and Dimensional Stability
Full-process automation, driven by Inovance/MiRLE PLC control and servo-pump hydraulics, minimises human intervention at every production stage. The Y200-V4 achieves exceptional repeatability in wall thickness, neck finish, and bottle weight, making it ideal for mass production environments where consistent quality is non-negotiable. Integrated real-time monitoring reduces scrap rates and supports seamless compliance with GMP and food-safety standards in pharmaceutical and beverage facilities.
4. High Material Utilisation and Low Waste
Because the preform geometry is precisely controlled from the injection stage onwards, material distribution across the finished bottle wall is highly uniform. This near-zero-waste approach means the single-stage injection stretch blow molding machine operates with significantly less trim scrap than extrusion blow moulding alternatives, reducing raw material costs and environmental impact. Thinner, stronger walls enabled by biaxial orientation allow for further resin savings without sacrificing structural integrity.
5. Low Operating Costs and Compact Footprint
The Y200-V4 ISBM machine integrates injection, temperature regulation, stretching, blowing, and take-out within a single 4.8 x 2.0 x 3.2 m footprint, weighing just 13 tonnes. This compact design minimises factory floor requirements while reducing labour costs through full automation. Lower energy draw, reduced scrap, fewer operators, and a streamlined supply chain make this injection blow molding machine one of the most cost-efficient solutions available to mid-to-large-scale plastic bottle manufacturers globally.
6. Direct Replacement for AOKI ISBM Machines
Designed as a compatible replacement for the Japanese AOKI 250 model, the Y200-V4 accepts existing AOKI mould sets without modification, protecting your existing tooling investment. Our mould cavities are precision-machined to eliminate the visible parting-line protrusion common on competing Japanese and European ISBM machines, delivering a completely seamless bottle surface. Producing up to 6 bottles per cycle where Japanese equivalents yield 4, CMN's replacement of AOKI injection stretch blow molding machines offers superior output at 15-25% lower energy consumption.
หลักการทำงาน
STAGE 1: Injection Process
The injection process is the initial stage of the entire cycle. Molten plastic such as PET resin is injected into the preform mould and melted into a flowing plastic melt under high temperature and pressure. Precise control of injection speed, injection pressure, and mould temperature ensures the plastic melt achieves excellent fluidity and cavity-filling ability, allowing it to uniformly and completely fill the mould to obtain the required preform shape and wall thickness distribution. The 300 KN injection clamping force of the Y200-V4 guarantees a hermetically sealed mould cavity at all times, preventing flash and dimensional variation.
STAGE 2: Stretching Process
The injection-moulded preform is transferred on the rotary turntable to the temperature-regulation station, where it is held at the optimal stretch temperature without the need for external reheating, one of the defining energy advantages of the one step ISBM machine process. The stretch rod then elongates the preform longitudinally at the blowing station, orienting polymer chains axially. Precise management of the temperature-regulating core stroke (250 mm) and barrel stroke (250 mm) ensures dimensional stability and surface quality, minimising haze and internal stress in the finished container.
STAGE 3: Blowing Process
After axial stretching, the preform is seated in the blow mould and high-pressure compressed air at 2.0-3.5 MPa inflates the softened preform radially against the mould cavity walls. This simultaneous biaxial orientation aligns polymer chains in both directions, producing the final bottle shape with enhanced mechanical strength, gas barrier performance, and optical clarity. The 200 KN blowing clamping force (single side) and 300 mm blow core stroke of the Y200-V4 support bottles up to 2,500 ml, covering the full range from small cosmetic vials to large water bottles within a single machine platform.
STAGE 4: Cooling and Take-out Process
After blowing, the bottle is cooled within the mould through a network of precision cooling channels. Controlled cooling water at 0.4-0.6 MPa pressure rapidly extracts heat from the bottle body, allowing the plastic to solidify while retaining its accurate final shape, surface finish, and dimensional accuracy. Uniformity and duration of cooling are carefully managed to minimise residual stress and warpage. The automated take-out station (175 mm stroke) then removes the finished bottles from the mould cavity, completing the cycle and ensuring safe, consistent product ejection without manual handling.
Applications of the Injection Stretch Blow Molding Machine
ขวดเครื่องสำอาง
The Y200-V4 excels at producing high-clarity, seamless cosmetic bottles in PET, PETG, PC, and Tritan. Premium skincare, perfume, foundation, and serum packaging requires flawless surface finish and precise volume control, both delivered by this injection stretch blow moulding machine. Brands worldwide trust CMN equipment for high-end cosmetic container production with zero parting-line marks.
ขวดบรรจุยา
Pharmaceutical packaging demands GMP compliance, chemical inertness, and dimensional repeatability. The Y200-V4 fully electric variant (EV) eliminates hydraulic oil systems entirely, creating a clean, oil-free production environment ideal for tablet bottles, syrup bottles, and eye-drop containers in PP, PC, PET, and PETG. Servo-driven precision ensures every neck finish meets tight tolerance requirements for caps and tamper-evident closures.
ขวดบรรจุสารเคมี
Industrial and household chemical packaging requires excellent barrier properties against solvents, acids, and reactive substances. The biaxial orientation achieved by this single-stage injection stretch blow molding machine significantly enhances the chemical resistance and structural rigidity of PET and PETG bottles, making them suitable for packaging lubricants, cleaning agents, agricultural chemicals, and specialty industrial fluids.
ขวดเครื่องดื่ม
PET beverage bottles for water, juice, carbonated drinks, and sports beverages represent the largest global market for ISBM machines. The Y200-V4 produces crystal-clear PET bottles with superior CO2 barrier properties and excellent top-load strength for stacking and filling-line performance, from single-serve 200 ml formats up to large 2,500 ml containers, all within a single machine configuration.
Dish Soap and Detergent Bottle
Ergonomically shaped, squeeze-friendly household cleaning bottles in PETG and PP are efficiently produced on the Y200-V4 platform. The machine's flexible mould system accommodates custom bottle shapes and handle designs, enabling differentiated packaging for dishwashing liquids, fabric softeners, and multipurpose cleaners. Consistent wall thickness ensures reliable squeeze performance and prevents leakage during filling and transport.
ขวดแชมพู
High-volume shampoo, conditioner, and hair treatment bottle production demands fast cycle times, design flexibility, and consistent colour and clarity. The Y200-V4 injection stretch blow molding machine supports PET, PETG, and PP shampoo bottles from 100 ml to 1,000 ml, with smooth, label-friendly surfaces that support both self-adhesive and shrink-sleeve label application for retail packaging.
ขวดสบู่ล้างมือ
Premium hand wash and sanitiser bottles require both aesthetic appeal and functional pump-fitment compatibility. The Y200-V4 produces precisely threaded neck finishes that ensure a secure, leak-proof interface with lotion pump dispensers. The ability to process Tritan and PCTG resins enables the production of glass-like, BPA-free hand wash bottles with exceptional scratch resistance and transparency for upscale consumer markets.
Bulb Cover and Specialty Parts
Beyond standard bottles, the Y200-V4 one step ISBM machine platform handles specialty hollow parts including LED bulb covers, craft bottles, novelty shapes, and industrial containers requiring precise interior geometry. The ability to process PC and Tritan at high clarity makes it particularly well-suited for lighting diffuser shells and decorative packaging where optical precision is paramount.
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| ขวดบรรจุยา | ขวดเครื่องสำอาง |
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| ขวดเครื่องดื่ม | Bulb Cover |
Features of the Y200-V4 ISBM Machines
1. One-Step Processing
The defining feature of this one step injection stretch blow molding machine is the complete elimination of intermediate transfer between machines. Injection, temperature management, biaxial stretch-blow, and product take-out occur in sequence on a single 4-station turntable platform, preserving preform heat and dramatically reducing cycle times, floor space requirements, and handling damage compared to two-stage systems.
2. Automatic PLC Control System
The Inovance or MiRLE PLC computer control system manages every operational parameter of this injection stretch blow moulding machine through an intuitive touch-screen HMI. Digital recipe storage, real-time alarm monitoring, automated startup sequences, and process trend logging ensure consistent quality output with minimal operator dependence, supporting lean manufacturing in high-volume production facilities.
3. Servo-Driven System
Three sets of servo pump systems and Yaskawa or WEICHI servo motors drive turntable indexing, blow mould clamping (optional), and injection unit functions on the Y200-V4. Servo control delivers rapid, precise motion with significantly lower energy consumption during idle and low-load phases, reducing total power draw by 15-25% versus fixed-displacement hydraulic systems on comparable Japanese ISBM machine models.
4. Vertical Working Mode
The Y200-V4 operates in vertical mould-opening mode, with the injection mould opening and closing vertically rather than horizontally. This vertical working configuration is optimal for multi-cavity ISBM mould designs, allowing gravity to assist preform ejection, reducing the risk of preform deformation during transfer, and enabling a more compact overall machine footprint compared to horizontal-action equivalents.
5. Compact Machine Structure
At 4,800 x 2,000 x 3,200 mm and 13 tonnes, the Y200-V4 ISBM machine delivers large-format production capability in a remarkably compact industrial footprint. The integrated structural design minimises inter-station distances, reducing thermal losses and mechanical play, while the reinforced machine base and high-rigidity frame maintain dimensional stability under continuous high-tonnage clamping forces throughout extended production schedules.
6. One Mould with Multiple Cavities
The Y200-V4 supports up to 12 simultaneous cavities per cycle, enabling high-volume output of small bottles (20 ml, 26 mm diameter) from a single mould set. Multi-cavity tooling dramatically reduces the per-unit cost of production, and CMN's precision mould manufacturing ensures cavity-to-cavity weight and dimension consistency, critical for automated filling, capping, and labelling line performance downstream of this injection blow molding machine.
7. Various Product Moulding Types
The Y200-V4 accommodates an exceptionally broad range of bottle shapes and sizes: from 20 ml small-neck vials up to 2,500 ml wide-mouth jars, from spherical craft bottles to cylindrical pharmaceutical containers. This versatility makes the machine an ideal customized injection stretch blow molding machine platform for contract packaging manufacturers serving multiple industries from a single production line.
8. Extensive Raw Material Compatibility
Unlike many ISBM machines limited to PET alone, the Y200-V4 processes PET, PETG, PP, PC, Tritan, PCTG, PCT, PE, PLA, ABS, PS, and other engineering resins. This broad material compatibility, combined with the full electric (EV) option for oil-free GMP environments, positions the Y200-V4 as the most versatile full electric injection stretch blow molding machine solution available from a single ISBM machine manufacturer.
Injection Stretch Blow Molding Machine vs. Extrusion Blow Molding Machine
การขึ้นรูปด้วยการเป่ารีด (EBM)
Extrusion blow molding is one of the most widely used blow molding processes. A molten plastic tube, called a parison, is extruded vertically. The mold clamps around the parison and compressed air inflates it against the mold walls. This method produces large, simple hollow parts such as bottles and containers. Manufacturers choose EBM for its lower tooling cost and high production speed for large-volume parts. However, the process generates more scrap material trimmed from the parison and offers comparatively less control over wall thickness uniformity than injection-based processes.
การขึ้นรูปด้วยการฉีดและยืด (ISBM)
Injection stretch blow molding, as used in the Y200-V4, adds a controlled axial stretching step after preform injection. A stretch rod elongates the preform lengthwise before compressed air inflates it radially, creating biaxial molecular orientation. This dual-direction orientation dramatically improves tensile strength, impact resistance, gas barrier performance, and optical clarity. The injection stretch blow moulding machine process is the preferred choice for high-quality PET beverage, cosmetic, and pharmaceutical containers where performance and aesthetics are both critical.
Comparison Table: ISBM vs. EBM vs. IBM
| กระบวนการ | Defining Characteristics | Operational Principle | การใช้งานทั่วไป |
|---|---|---|---|
| Extrusion Blow Molding | Extruded molten parison clamped in mold and inflated | Parison extruded, mold clamps and seals, air inflates against walls | Large simple hollow parts; lower tooling cost; more scrap |
| การฉีดขึ้นรูปด้วยการเป่า (IBM) | Injection-moulded preform transferred to blow mold for inflation | Preform injection-moulded, transferred, then inflated to final shape | Small precise parts; pharmaceutical; higher tooling cost |
| การขึ้นรูปด้วยการเป่าแบบยืด | Axial stretch rod elongates preform before blowing | Preform stretched axially by rod, then inflated; biaxial orientation | Biaxially oriented PET; enhanced strength and clarity |
| Injection Stretch Blow Molding (Y200-V4) | All three stages in one machine; biaxial orientation; no reheating | Injection + stretch + blow in single continuous process without transfer | PET/PETG cosmetic, beverage, pharma; up to 40% energy saving |
Production Speed Comparison
| เครื่อง ISBM | High (up to 6 bottles/cycle) |
| การฉีดขึ้นรูปเป่า | High (preformed cycles) |
| Extrusion Blow Molding | Slower (parison extrusion) |
| Two-Stage SBM | Moderate (extra heating step) |
Mechanical Strength Comparison
| ด้าน | ISBM | EBM | ไอบีเอ็ม |
|---|---|---|---|
| ความแข็งแรงดึง | สูง | ปานกลาง | ดี |
| ความต้านทานแรงกระแทก | สูง | ปานกลาง | ดี |
| Weight Reduction Potential | 10-15% lighter | Less | Less |
ความเข้ากันได้ของวัสดุ
| กระบวนการ | Primary Polymers |
|---|---|
| ISBM | PET, PETG, PP, PC, Tritan, PLA |
| EBM | PE, PP, ABS, PETG, PVC, Nylon |
| ไอบีเอ็ม | PP, PET, PE, PC for small parts |
วัตถุดิบที่เข้ากันได้
PET
Polyethylene Terephthalate is the primary resin for the PET injection stretch blow molding machine process. PET offers outstanding clarity, high CO2 barrier, excellent tensile strength after biaxial orientation, and proven food-contact safety. Used for water, beverage, condiment, and cosmetic bottles requiring crystal transparency and structural integrity.
PETG
PETG delivers glass-like clarity with superior impact resistance compared to standard PET. It is amorphous and does not crystallise during processing, making it ideal for complex bottle shapes. PETG is widely used in high-end cosmetic, personal care, and speciality food packaging produced on ISBM machine platforms.
PP
Polypropylene is the preferred material for pharmaceutical and medical packaging due to its excellent chemical resistance, autoclave sterilisability, and compliance with strict healthcare regulations. PP produced on this single-stage injection stretch blow molding machine provides good clarity, hinge durability, and resistance to a broad range of pharmaceutical compounds.
พีซี
Polycarbonate provides exceptional impact strength, thermal resistance, and optical transparency. PC bottles processed on the Y200-V4 ISBM machine are used in baby bottles, reusable water bottles, medical device housings, and specialty industrial containers that must withstand repeated mechanical stress and sterilisation cycles.
Tritan
Tritan is an advanced copolyester from Eastman that is completely BPA-free with glass-like clarity, top-rack dishwasher resistance, and outstanding scratch resistance. When processed on a customized injection stretch blow molding machine like the Y200-V4, Tritan delivers premium-grade bottles for health-conscious consumers, baby products, and reusable drinkware.
PCTG
PCTG combines the clarity and processability of PETG with enhanced toughness approaching polycarbonate performance. This copolyester is used for premium cosmetic and personal care containers requiring outstanding drop-impact resistance and high surface gloss, produced efficiently on the Y200-V4 one step ISBM machine without any oil contamination risk.
PCT
Polycyclohexylene Dimethylene Terephthalate offers superior heat resistance compared to standard PET and PETG, making it suitable for hot-fill packaging applications where bottles must retain their shape at elevated filling temperatures. PCT processed on this injection stretch blow moulding machine maintains dimensional stability in demanding food and beverage packaging processes.
PE
Polyethylene in various grades (HDPE, LDPE) offers excellent chemical resistance, flexibility, and food-contact suitability at low cost. When processed on this IBM machine platform in injection blow molding mode, PE is ideal for small pharmaceutical bottles, squeezable tubes, and industrial containers requiring good moisture barrier and broad chemical compatibility.
PLA
Polylactic Acid is a bio-based, compostable resin derived from renewable plant sources. PLA processed on the Y200-V4 injection stretch blow molding machine supports eco-friendly packaging initiatives for brands committed to reducing petroleum-based plastic use. PLA bottles offer good clarity and rigidity for short-shelf-life food, beverage, and cosmetic applications.
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ข้อควรระวังในการใช้งาน
1. Pre-Startup Inspection and Utility Verification
Before each production shift, operators must verify that cooling water is flowing at 0.4-0.6 MPa, machine oil cooler water is circulating at 0.3-0.4 MPa with temperature below 25°C, compressed air supply is available at 2.0-3.5 MPa, and electrical supply is stable at 370-400 V three-phase. Hydraulic oil level must be within the sight-glass range in the 300 L oil tank. Running the machine on low or contaminated oil will cause servo pump damage and void the equipment warranty.
2. Screw and Barrel Temperature Management
Allow the nano far-infrared heating ring to bring the screw and barrel to full operating temperature before initiating any injection cycle. For PET processing, barrel temperatures typically range from 260°C to 290°C depending on resin grade. Never initiate screw rotation or injection when the barrel temperature is below minimum set-point, as this will create excessive torque on the screw motor and may cause resin degradation, black specks, or mechanical damage to the injection unit components.
3. Mould Installation and Clamping Force Calibration
When installing or changing moulds, strictly follow the CMN mould installation procedure and torque specifications for all mould fixing bolts. The injection clamping force of 300 KN and blowing clamping force of 200 KN must be calibrated and verified using the PLC parameter screens before production commences. Never attempt to exceed the rated clamping force; doing so risks mould damage, parting-line flash, and unsafe stress on the machine frame of this injection stretch blow molding machine.
4. Compressed Air Quality and Blow Pressure Safety
High-pressure blow air at 2.0-3.5 MPa must be dry, oil-free, and filtered to at least 1 micron to prevent contamination of the bottle interior and corrosion of high-pressure air circuits. Inspect Airtak air cylinders and Parker high-pressure valves at scheduled maintenance intervals for wear, leaks, or performance degradation. Never disable or bypass any pressure-relief valve on the high-pressure air circuit of this ISBM mold injection machine, as sudden over-pressurisation can cause catastrophic mould or machine failure.
5. Turntable and Station Safety Protocols
The Yaskawa or WEICHI servo-driven turntable rotates at high speed during production cycles. Never reach into the turntable area while the machine is in automatic or semi-automatic mode. All safety guards and interlock switches must be fully functional before initiating production. If any guard is bypassed for maintenance, the machine must be placed in manual mode with zero stored pressure confirmed in all hydraulic circuits before the operator enters the machine work envelope.
6. Scheduled Preventive Maintenance Programme
Implement a structured preventive maintenance schedule for the Y200-V4 ISBM machine that includes daily hydraulic oil level and temperature checks, weekly inspection of YUKEN pressure control valves and Parker high-pressure valve seals, monthly lubrication of all turntable bearings and guide bushings, and annual hydraulic oil analysis and filter replacement. Consistent maintenance preserves servo pump longevity, maintains PLC calibration accuracy, and ensures that this injection stretch blow moulding machine continues to deliver rated production performance throughout its operational life.
Common Problems in the Stretch Blow Molding Process
1. Pearlescence and Haze
Pearlescence appears as white or milky patches inside the bottle caused by overstretching or excessively low preform temperature. Haze forms on the outside when PET overheats, triggering crystallisation and a cloudy appearance. Both defects degrade visual quality and may weaken mechanical properties, making bottles unreliable for premium packaging. On the Y200-V4, address this by recalibrating the temperature-regulation station settings and reducing stretch rod speed to match resin characteristics.
2. Insufficient Top-Load Strength
Bottles with inadequate top-load strength collapse under stacking or filling-line pressure. This defect commonly results from uneven wall distribution created by incorrect preform design or stretch rod timing on the injection stretch blow molding machine. Thin sidewall sections buckle under compressive load, risking product contamination and increased reject rates. Solutions include optimising preform geometry, adjusting stretch blow parameters, and verifying mould cooling uniformity to achieve consistent wall thickness distribution.
3. Rocker Bottom
A rocker bottom defect causes bottles to wobble or tip on flat surfaces, creating serious shelf-display and filling-line performance problems. Uneven mould cooling or an inadequately cooled bottle base leads to localised shrinkage and base deformation after ejection from the mould. On the Y200-V4, resolve rocker bottom issues by verifying that cooling water flow is balanced across all mould cooling channels and that base cooling time is sufficient relative to the cycle speed set on the PLC control system.
4. Drop-Impact Failure
Bottles that crack or shatter after a standard 1.2 m drop test indicate inadequate biaxial orientation or material distribution. Poor orientation usually traces to sub-optimal stretch ratios or incorrect preform temperature on this ISBM machine. Increasing the stretch rod speed, optimising blow timing relative to stretch completion, and ensuring uniform preform wall thickness from the injection stage are the key corrective actions to improve drop-impact resistance in PET injection stretch blow molding machine production.
5. Wall Thickness Variations
Non-uniform wall thickness creates weak stress concentration zones that may rupture under filling pressure or during transit, while excessively thick zones waste resin and increase per-unit cost. On the Y200-V4 ISBM machine, wall thickness variation typically originates from asymmetric preform injection filling, incorrect core rod concentricity, or unbalanced stretch rod engagement. Detailed weight mapping of individual bottle sections and CT-scan analysis help localise the root cause for targeted parameter corrections.
6. Surface Defects
Surface defects including roughness, streaks, haze patches, and contamination marks reduce the visual appeal of bottles and may interfere with label adhesion or sealing performance. On injection stretch blow moulding machines, surface defects commonly arise from mould surface contamination, insufficient venting at the mould parting plane, resin degradation in the barrel from excessive residence time, or particulate contamination in the compressed air supply. Regular mould polishing and scrupulous air filtration maintenance prevent most surface quality issues.
7. Leakage Issues
Leakage in finished bottles can originate from inadequate neck finish sealing, micro-holes from trapped air in the blow mould, thin base walls, or weld-line defects in the bottle body. Leakage on any batch is a critical quality failure that may trigger product recalls and supply chain disruptions. On the Y200-V4 injection stretch blow molding machine, preventing leakage requires careful injection clamping force calibration, verification of neck-finish mould concentricity, and systematic pressure-decay leak testing of sampled bottles at production line intervals.
Why Choose CMN's Injection Stretch Blow Molding Machine?
CMN Transmission is a professional injection stretch blow molding machine manufacturer primarily engaged in the research and development, production, sales, and global trade of automatic one-step injection blow molding machines and injection stretch blow molding machines. Our product range spans injection blow molding machines (IBM machines), extrusion blow molding machines, one step ISBM machines, servo and fully electric ISBM machines, and auxiliary processing equipment, serving customers across pharmaceuticals, food and beverage, cosmetics, household chemicals, and specialty industrial packaging.
CMN Transmission brings together a dedicated R and D team of engineers with deep expertise in both injection-blowing machinery and injection-blowing mould design. Our team's combined theoretical knowledge and practical manufacturing experience allow us to provide detailed, responsive pre-sale technical consultation, on-site installation support, and comprehensive after-sale service that extends throughout the full operational life of every machine we deliver.
CMN's production capabilities cover a complete range of plastic materials including HDPE, LDPE, PET, PETG, PP, PS, PPSU, PC, Tritan, ABS, PLA, environmental corn material, EVA, and PCTG, processing containers from as small as 1 ml to as large as 1,000 ml across cosmetic, pharmaceutical, food, health care, and industrial packaging applications. This breadth of material and product coverage positions CMN as a truly comprehensive ISBM mold injection machines supplier for customers with diverse product portfolios.
CMN Transmission adheres to the enterprise development philosophy of self-reliance, integrity, pragmatism, innovation, and responsibility. Our goal is to deliver the best cost-to-performance ratio in the single-stage injection stretch blow molding machine category, backed by a complete supply chain for blow moulding machine production and a professional service team recognised by customers worldwide for technical excellence and responsiveness. Every CMN machine is built as a one-stop turnkey project solution, allowing customers to move from machine delivery through to full-scale production with the support of a single, accountable manufacturing partner.
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คำถามที่พบบ่อย
Q: What is the difference between a one step injection stretch blow molding machine and a two-step injection stretch blow molding machine?
A: In a one step ISBM machine like the Y200-V4, injection moulding, temperature conditioning, stretch-blowing, and take-out all occur in a single machine without transferring preforms between separate pieces of equipment. Preforms retain their original moulding heat throughout the process, eliminating the need for secondary reheating and reducing energy consumption by up to 40%. A two-step process separates preform injection and blow moulding onto different machines, requiring reheating ovens and intermediate preform storage, resulting in higher energy costs, more floor space, and additional quality risks during preform transfer and storage.
Q: Is the Y200-V4 a direct replacement for AOKI injection stretch blow molding machines?
A: Yes. The Y200-V4 is designed as a compatible replacement for the Japanese AOKI 250 model and can be configured to accept existing AOKI 250 mould sets without major modification, protecting your tooling investment. CMN also offers mould adaptation services to accommodate other mould standards. Compared to the equivalent AOKI machine, the Y200-V4 can produce up to 6 cavities per cycle versus 4 on the Japanese model, while consuming 15-25% less energy.
Q: What materials can the Y200-V4 injection stretch blow molding machine process?
A: The Y200-V4 is primarily specified for PET and PETG but is designed to process a wide range of engineering thermoplastics including PP, PC, Tritan, PCTG, PCT, PE, PLA, ABS, and PS. Material-specific barrel temperature profiles and screw geometry selections may be required for certain resins. The fully electric EV variant is particularly suitable for PP pharmaceutical processing in GMP environments due to its oil-free operation. Contact CMN Transmission to discuss your specific material and application requirements for a customized injection stretch blow molding machine configuration.
Q: How many cavities can the Y200-V4 ISBM machine run simultaneously?
A: The Y200-V4 supports between 1 and 12 cavities per cycle depending on bottle size. Single-cavity configurations accommodate large bottles up to 2,500 ml with a body diameter of 118 mm. For smaller bottles, multi-cavity moulds increase throughput significantly: a 12-cavity configuration produces 20 ml bottles with a neck diameter of 15 mm. The optimal cavity count depends on the bottle dimensions, target daily output, and resin throughput relative to the machine's theoretical injection volume of 188-480 cm³ depending on screw diameter selected.
Q: What is the total power consumption of the Y200-V4 one step injection stretch blow molding machine?
A: The Y200-V4 has a total installed power of 59.2 KW, comprising 49.2 KW servo motor power from three servo pump systems and 10 KW heating power from the nano far-infrared screw heating ring. However, actual running power consumption is significantly lower than installed capacity because servo pump systems draw power proportional to load demand rather than running at full capacity continuously. This characteristic delivers 15-25% lower actual electricity costs compared to fixed-displacement hydraulic machines of equivalent output capacity.
Q: What is the difference between the Y200-V4 Standard, Servo (YS200-V4), and Fully Electric (Y200-V4-EV) models?
A: The Standard Y200-V4 uses hydraulic clamping and hydraulic screw injection, providing robust high-force performance at a competitive initial investment. The Servo YS200-V4 replaces the injection clamping and injection screw drive with servo motor systems, delivering higher precision, lower energy consumption, and improved long-term stability. The Fully Electric Y200-V4-EV replaces all hydraulic components with servo electric drives, completely eliminating hydraulic oil from the machine. The EV model is the preferred choice for GMP pharmaceutical environments, cleanrooms, and food-contact applications where oil contamination risk must be eliminated entirely, making it the true full electric injection stretch blow molding machine in the CMN range.
Q: Does CMN Transmission provide on-site installation and operator training?
A: Yes. CMN Transmission's after-sale service includes dispatch of experienced installation engineers for machine installation, commissioning, and first-run production support at the customer's facility. Operator training covers PLC operation, mould changeover procedures, temperature and pressure parameter adjustment, routine maintenance tasks, and basic troubleshooting. Training duration is typically 5-10 days depending on site readiness and operator experience level. Remote support via video call is available after installation for any subsequent technical questions during production.
Q: What is the minimum bottle size the Y200-V4 injection stretch blow molding machine can produce?
A: The Y200-V4 can produce bottles as small as 20 ml maximum volume with a body diameter of 26 mm, neck diameter of 15 mm, and body height of 100 mm in a 12-cavity mould configuration. Small bottles at high cavity counts are ideal for pharmaceutical dropper bottles, cosmetic sample vials, and specialty food-flavouring containers. The maximum bottle size is 2,500 ml with a 118 mm body diameter and 210 mm height in a single-cavity configuration, giving this single-stage injection stretch blow molding machine one of the broadest size ranges available in the 4-station category.
Q: Can the Y200-V4 be configured as a customized injection stretch blow molding machine for specialty bottle shapes?
A: Yes. CMN Transmission operates an in-house mould design and manufacturing division capable of producing custom injection stretch blow moulding moulds for specialty shapes including oval, flat, faceted, asymmetric, and handled bottle designs. Custom mould projects begin with customer bottle drawings or 3D files, followed by DFM analysis, prototyping, and mould trial. CMN can also supply custom moulds compatible with competitor ISBM machine platforms. Contact the CMN technical team to discuss your custom bottle requirements.
Q: What utility connections are required to install the Y200-V4 injection stretch blow molding machine?
A: The Y200-V4 requires: three-phase electrical supply at 370-400 V; compressed air at 2.0-3.5 MPa (filtered, oil-free, dry); cooling water supply at 0.4-0.6 MPa with temperature below 30°C; machine oil cooler water at 0.3-0.4 MPa with inlet temperature controlled at 20-25°C; and adequate floor loading capacity for 13 tonnes over a 4,800 x 2,000 mm footprint. A concrete machine base rated for the equipment weight and operating vibration is required. Full utility specification documentation is provided by CMN Transmission during the pre-order engineering review process.
รีวิวจากลูกค้า
Park Joon-ho, Pharmaceutical Packaging, South Korea
"We installed a Y200-V4 injection stretch blow molding machine about ten months ago for our pharmaceutical tablet bottle line. The 300 KN injection clamping force gives us perfectly sealed bottle mouths with every cycle on our 50 ml PP containers. We are running 8 cavities and hitting close to 110,000 units per day, which is well above what our old Japanese machine could manage. The energy savings showed up in our electricity bill almost immediately. CMN engineers stayed on site for ten days during installation and commissioning and trained our full team, including our maintenance crew. I did not expect that level of after-sale dedication from an overseas ISBM machine manufacturer."
Fatima Al-Rashidi, Cosmetic Packaging, Saudi Arabia
"We manufacture luxury skincare bottles for high-end brands here in Saudi Arabia. The surface quality on bottles coming off the Y200-V4 is honestly stunning, totally no parting line mark at all. We moved from a competitor ISBM machine and the difference in bottle finish is night and day. Our brand clients are extremely satisfied. We produce 6-cavity PETG bottles in 150 ml and the clarity is like glass. The Inovance control system is easy to operate and our team learnt it within a week. We have been running continuously for 8 months without any major downtime. This is the best ISBM mold injection machine supplier decision we have made in years."
Rajesh Varma, Beverage Packaging, India
"I have been in PET bottle manufacturing for 18 years and I have operated multiple brands of injection stretch blow molding machines. The CMN Y200-V4 is honestly one of the more impressive machines I have worked with in terms of output consistency. We produce 500 ml water bottles, 4 cavities, and we are getting consistent wall weights within plus or minus 0.3 grams batch to batch. That level of repeatability is what our filling line needs. The machine arrived on schedule, which is something I always worry about with overseas equipment suppliers. Installation was smooth. One minor issue with a Parker valve seal in month three and CMN had the replacement part couriered to us within four days. Really solid support."
Marco Santini, Personal Care Products, Italy
"We evaluated three ISBM machine manufacturers before choosing CMN for our Y200-V4 single stage injection stretch blow molding machine. Price was obviously competitive, but what sold us was the engineering detail during pre-sales. Their team understood our product requirements immediately and recommended the correct screw diameter and mould cavity layout without us having to push. We produce shampoo and shower gel bottles in PETG, 300 ml to 750 ml range. The surface finish and label wrap performance have both been excellent. Our logistics team was surprised that the machine arrived well-packaged and on time given current global shipping conditions. Would buy from CMN again without hesitation."
Adekunle Okonkwo, Food and Beverage Packaging, Nigeria
"This is my second CMN machine. The first was a Y150-V4 which I bought three years ago and it is still running without major problems today. I bought the Y200-V4 to expand capacity for our cooking oil and beverage lines. The energy savings compared to my old machines are real, I estimated we are saving about 18 percent on electricity costs. What I appreciate most is that when I call with a technical question, CMN picks up and gives me a real answer. Not every equipment supplier does that. The machine was installed by a CMN technician and I have had zero production stoppages related to the machine in five months of operation. My team loves the touch screen PLC, very simple to use once trained."
Le Thi Thanh, Healthcare Packaging, Vietnam
"We needed a replacement for our old ASB ISBM machine without having to re-invest in new moulds and CMN was the only supplier that could guarantee compatibility with our existing mould set. The Y200-V4 accepted our current moulds with minor adjustments. We are making 30 ml PP pharmaceutical dropper bottles at 6 cavities and the neck finish quality meets our GMP validation requirements. I was initially cautious about switching from a Japanese brand to a Chinese injection stretch blow molding machine manufacturer, but the engineering quality of the Y200-V4 has genuinely surprised us. Fourteen months in, very satisfied."
Carlos Mendez, Chemical Packaging, Mexico
"We produce PET containers for agricultural chemicals, 500 ml to 2 litre sizes. The Y200-V4 was selected specifically because it can handle both sizes on the same machine platform by changing the mould set. CMN's sales team was very helpful in specifying the right screw diameter for our higher-viscosity materials. The machine arrived by sea freight and all packaging was intact. Getting a machine of this size through Mexican customs took a little longer than expected but that is not a CMN problem. Once installed and commissioned, the machine has run very reliably. We are satisfied with the product quality and the investment payback has been faster than our business case projected."
Anna Petrova, Personal Care Packaging, Russia
"I manage a contract packaging operation producing bottles for several domestic beauty brands. The Y200-V4 is my main production machine for Tritan and PETG cosmetic bottles ranging from 80 ml to 400 ml. The Tritan processing capability was a key reason I chose CMN over other injection stretch blow molding machine manufacturers who could only guarantee PET. The clarity of the Tritan bottles is outstanding and the brand clients are very happy. The PLC recipe system makes mould changeovers much faster than I expected, maybe 40 minutes total for a full product change. That flexibility is critical for a contract operation like ours. Would rate the machine five stars for performance and value."
Thomas Weber, Specialty Packaging, Germany
"As a European buyer, I was somewhat sceptical initially about ordering an injection blow molding machine from an Asian manufacturer, but the detailed technical documentation, factory audit results, and video demonstrations CMN provided during pre-sales addressed all my concerns. The Y200-V4 arrived with complete CE-equivalent documentation. We are producing novelty craft bottles and specialty shaped containers in PET and ABS for the premium spirits market. The machine handles complex geometries better than our previous equipment. After 11 months, the machine is running at over 96 percent availability. Technical support via video call has been prompt whenever we needed it. Very good investment."
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