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Machine de moulage par injection-soufflage en une étape Y280-V6 (6 stations)

The Y280-V6 One Step Injection Stretch Blow Molding Machine is a highly efficient plastic container molding process widely used in the production of high-precision, high-demand hollow plastic products, including baby bottles, water bottles, medicine bottles, craft and special-shaped bottles, and cosmetic bottles made of PET, PETG, PP, PC, Tritan, PS, ABS, or PLA. The Y280-V6 is a direct-replacement option for leading Japanese injection stretch blow molding machines and is available in Standard, Servo, and Fully Electric configurations to suit diverse production environments.

The Y280-V6 One Step Injection Stretch Blow Molding Machine is a highly efficient plastic container molding process widely used in the production of high-precision, high-demand hollow plastic products, including baby bottles, water bottles, medicine bottles, craft and special-shaped bottles, and cosmetic bottles made of PET, PETG, PP, PC, Tritan, PS, ABS, or PLA. As a leading one step ISBM machine with six stations, its defining feature is that injection, stretching, and blow moulding are all completed continuously within the same equipment without any intermediate steps. This single-stage design eliminates reheating energy, reduces floor space, and significantly improves both production efficiency and batch-to-batch product consistency. The Y280-V6 is a direct-replacement option for leading Japanese injection stretch blow molding machines and is available in Standard, Servo, and Fully Electric configurations to suit diverse production environments.

The six-station rotary turntable architecture of the Y280-V6 sets it apart from conventional four-station ISBM machines. By adding two additional stations to the processing cycle, the machine can produce up to six plastic bottles simultaneously per cycle, delivering throughput levels that match high-volume cosmetic, pharmaceutical, beverage, and personal care packaging lines. All critical components are sourced from trusted global suppliers: Japan Yaskawa or WEICHI servo motors drive the turntable, American Parker high-pressure valves manage blowing air, Airtak air cylinders handle actuation, and YUKEN hydraulic control valves from Taiwan govern pressure regulation. The twin-screw system is heated by nano far-infrared energy-saving rings, reducing heating power consumption while maintaining melt quality. Whether you operate in the pharmaceutical sector requiring GMP-grade oil-free production, or a cosmetic packaging line demanding flawless surface finish with no visible parting lines, the Y280-V6 delivers. It is an ideal solution for businesses seeking a reliable PET injection stretch blow molding machine with proven industrial-grade durability and broad mold compatibility.

Machine de moulage par injection-soufflage Y280-V6

Marque et modèle remplaçables

CMN Transmission propose une gamme complète de machines de moulage par injection-soufflage, conçues pour remplacer directement les grandes marques japonaises. Tous les modèles sont disponibles en versions Standard, Servo et 100 % électrique afin de répondre à vos besoins de production.

Modèle standardY150-V4Y200-V4Y250-V4
Machine ISBM standardCompatible avec le modèle japonais ASB-12MCompatible avec le modèle japonais Aoki 250Compatible avec le modèle japonais ASB-70DPH
Y150-V4-BY500-V3-
Compatible avec le modèle japonais Aoki 100Compatible avec le modèle japonais Aoki 500-
Serrage hydraulique, injection par vis hydraulique.
Modèle de servoYS150-V4YS200-V4YS250-V4
Machine ISBM servoSerrage servo, injection de vis servo, haute précision, faible consommation d'énergie, stabilité à long terme
Modèle entièrement électriqueY150-V4-EVY200-V4-EVY250-V4-EV
Machine ISBM entièrement électriqueEntraînement entièrement électrique, évitant les produits contaminés par l'huile.

Avantages de notre machine ISBM

1. La qualité est supérieure. Les bouteilles en plastique produites par les machines de soufflage japonaises présentent toutes une ligne de joint. Une protubérance de plastique se forme au milieu des deux moules de chaque côté, laissant une marque. En revanche, nos moules sont d'une précision extrême et cette marque est totalement invisible.

2. Notre production est rapide, grâce à un grand nombre de vis et une cadence élevée. Alors que le Japon peut produire quatre bouteilles en plastique à la fois, nous pouvons en produire six.

3. Économisez de l'énergie. Nos machines consomment de 15% à 25% d'énergie en moins que celles du Japon, d'Europe et des États-Unis.

4. Un large éventail de technologies de commande électrique a été adopté pour remplacer les composants hydrauliques et pneumatiques. Par exemple, au Japon, les composants pneumatiques utilisés dans le mécanisme de coupe du fond sont ici remplacés par des servomoteurs, dont la vitesse est doublée. Dans l'industrie pharmaceutique et d'autres secteurs, l'utilisation exclusive de servomoteurs, sans aucun système hydraulique, garantit la conformité aux normes BPF et un fonctionnement dans un environnement exempt d'huile et de pollution.

Spécifications du produit

ArticleUnitéCaractéristiques
NomOne-step injection stretch blow molding
machine (6-station)
ModèleY280-V6
FabricantTransmission CMN
MeterialPET/PETG
Diamètre de la visMM40505560
Volume d'injection théoriqueCM³188310442480
Vitesse de rotation de la vis (tr/min)r/min270180150150~220
Force de serrage par injectionKN150
Force de serrage par soufflageKN200
Puissance du moteurKW43.2
Puissance de chauffageKW10
Pression d'air souffléMPA2.0-3.5
Pression de l'eau de refroidissementMPA0.4-0.6
Pression d'eau du refroidisseur d'huile de machineMPA0.3-0.4
Température de l'eau du refroidisseur d'huile de la machine20-25
TensionV370-400
(L*l*H) Taille (L*l*H)MM5900x2600x3200
PoidsT14
Dimensions du produit
Quantité de produitPCS124567910
Diamètre de la bouteille (BD) MM120110685550453520
Hauteur de la bouteille (H) MM210150100
Diamètre du col (E) MM8570503832251712
Volume maximal de la bouteille (ml) ML250015009004002501003020
Poids maximal de la bouteille (W)G13065433226221816

Paramètre machine

Diamètre de la vis : 50 mm (en option)
Capacité d'injection théorique : 310g
Force de serrage par injection : 150 kN
Course du moule supérieur : 250 mm
Course inférieure du moule :205 mm
TEMP. Régulation du mouvement de base :250 mm
Course du barillet de régulation de température : 230 mm
Coup de sortie : 170 mm
Force de serrage par soufflage : 200 kN (simple côté)
Coup de noyau de soufflage : 250 mm
course de moulage par soufflage : 75+75 mm
Réservoir d'huile VOL : 300L
Dimensions (L×l×H) :5.9*2.6*3.2m
Poids: 14T

Norme technique

Système de servocommande :Using 2 sets of servo pump systems.
Puissance du servomoteur :Inovance/ WEICHI servo motor power: 43.2KW.
Système de contrôle informatique :Utilisation de l'automate programmable Inovance/MiRLE.
Entraînement de la platine :La platine est équipée d'un servomoteur Yaskawa japonais ou d'un servomoteur WEICHI avec un réducteur TSUNTIEN taïwanais.
Soupape haute pression :Utilisation de la vanne haute pression américaine Parker.
Cylindre pneumatique :Utilisation du cylindre pneumatique Aitak.
Contrôle de la température :Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate.
Vanne de régulation de pression hydraulique :Utilisation d'une vanne de régulation de pression hydraulique de marque YUKEN (Taïwan, Chine).
Vis chauffée : The twin-screw is heated by a nano-far-infrared energy-saving heating ring(10KW).
Structure de moulage par soufflage :La structure de moulage par soufflage adopte un système de serrage de moule à vérin hydraulique ou à double servomoteur avec fonction de compensation haute pression.
Unité d'injection :The double-injection unit is controled by a single cylinder. The melt motor may be controlled either hydraulically or by a servo motor.
Tube d'huile :Le tube d'huile est fabriqué à partir de matériaux importés d'Italie.
Puissance totale de la machine :Total power of the machine:53.2KW.

Key Features of the Y280-V6 ISBM Machine

1. Superior Product Quality
The single-stage injection stretch blow molding machine process produces bottles directly from preforms without reheating, which preserves molecular alignment and surface integrity. Containers achieve high optical clarity, smooth surface finishes, and uniform wall thickness in every cycle. Because the preform and finished bottle are made on the same machine without intermediate handling, there is virtually no risk of contamination or surface damage. The Y280-V6 mold tooling is manufactured to extremely tight tolerances, making parting line marks invisible to the naked eye. This is a clear advantage over Japanese-brand alternatives where a visible parting line protrusion is common.

2. Flexible Design Capabilities
The Y280-V6 customized injection stretch blow molding machine platform supports intricate bottle shapes, custom neck finishes, and container volumes from 20 ml up to 2,500 ml. With 8 available cavity configurations per cycle, the machine adapts to both small-batch specialty orders and large-volume commodity runs. This adaptability makes it ideal for cosmetic brands requiring distinctive bottle profiles, pharmaceutical manufacturers demanding precise closure fitment, and premium beverage producers needing transparent PET bottles with high visual appeal. The machine's mold compatibility also extends to tooling originally designed for Japanese ASB and Aoki equipment.

3. Sustainability and Lower Energy Use
The one-step process eliminates the secondary preform reheating stage that two-step systems require, reducing overall energy consumption by 15% to 25% compared to equivalent Japanese, European, or American machines. Nano far-infrared energy-saving heating rings on the twin-screw system further reduce heat loss during the melting phase. The process also generates less material waste than extrusion blow molding because preform weight is precisely controlled before blowing. For manufacturers working with bio-based resins such as PLA or recycled PET content, the stable melt temperature management of the Y280-V6 helps maintain consistent processing conditions without degradation.

4. High Production Efficiency
The six-station rotary architecture of the Y280-V6 produces more bottles per cycle than the four-station designs found in competing Japanese ISBM machine models. While a standard four-station Japanese machine typically produces four bottles simultaneously, the Y280-V6 outputs six bottles per cycle. Combined with a servo-driven turntable and dual servo pump systems that reduce pressure stabilization delays, overall throughput increases significantly. The integrated single-stage processing cycle also reduces machine downtime between production runs, eliminating the need to synchronize separate injection and blow molding equipment. Full-process PLC automation reduces operator intervention and supports cost-effective mass production across extended shifts.

5. Versatile Application Range
As a true-purpose injection blow molding machine for packaging, the Y280-V6 produces containers ranging from 20 ml eye-drop bottles to 2,500 ml wide-mouth packaging. Supported materials include PET, PETG, PP, PC, Tritan, PS, ABS, and PLA, giving manufacturers broad flexibility to serve pharmaceutical, cosmetic, food, beverage, chemical, and personal care markets from a single machine platform. Multiple screw diameter configurations (40, 50, 55, or 60 mm) allow operators to match injection shot size to the specific product and material being run. This versatility makes the Y280-V6 one of the most commercially adaptable one step injection stretch blow molding machines currently available from Chinese manufacturers.

6. Compatible with Japanese ASB or Aoki Machine
One of the most significant commercial benefits of the Y280-V6 is its direct compatibility with mold tooling originally designed for Japanese ASB injection stretch blow molding machines. For manufacturers currently running ASB or Aoki machines, this means existing mold investments can be transferred to the CMN machine without costly retooling. The Y280-V6 is engineered as a direct replacement for ASB ISBM machine models and also offers compatibility paths for Aoki model formats. This mold compatibility dramatically reduces the total cost of switching from Japanese to CMN equipment.

Machine de moulage par injection-soufflage Y280-V6

Principe de fonctionnement

Étape 1 : Moulage par injection

The process begins by heating PET or PETG resin to a precise molten state using the nano far-infrared screw heating system. The molten material is injected under 150 KN clamping force into a mold cavity to form a preform. The preform is partially cooled to stabilize its shape while retaining sufficient heat to allow effective stretching in the next stage. During this phase, the neck finish, thread geometry, and sealing area are formed to their final dimensions. This ensures reliable cap fitment, dimensional accuracy, and consistent bottle weight from cycle to cycle. The injection unit operates under single-cylinder control, with the melt motor configurable as either hydraulic or servo-driven depending on the production environment and accuracy requirements.

Étape 2 : Conditionnement et transfert de la préforme

The Japan Yaskawa or WEICHI servo motor drives the six-station rotary turntable, transferring the freshly molded preform from the injection station to the temperature conditioning zone with precise indexing accuracy. As the preform travels between stations, it passes through controlled thermal management zones managed by the integrated temperature control box. The TEMP. Regulating Core Stroke of 250 mm and TEMP. Regulating Barrel Stroke of 230 mm allow fine adjustment of heat distribution along the preform body. This consistent thermal conditioning step is critical for achieving uniform material behavior during the subsequent stretching and blowing stage. Uneven preform temperature is one of the primary causes of thin shoulders, thick bases, or cracking during blow molding, all of which the Y280-V6 conditioning system is engineered to prevent.

Étape 3 : Moulage par étirage-soufflage

This is the transformation stage where the preform becomes its final container shape. The blow core stroke of 250 mm and blow mold stroke of 75 + 75 mm on the Y280-V6 provide generous travel range to accommodate a wide range of bottle heights and body profiles. Biaxial stretching begins as a stretch rod extends the preform lengthwise, followed by compressed air at 2.0 to 3.5 MPa expanding it outward to match the blow mold cavity. The hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation function maintains 200 KN blowing clamping force (single side), ensuring the mold seals fully against the internal air pressure. This dual-axis orientation of the polymer molecules significantly improves the finished container's resistance to gas penetration, impact force, and internal pressure, making the output ideal for carbonated beverages, pharmaceutical liquids, and pressurized cosmetic packaging.

Étape 4 : Refroidissement et éjection

Once the container has been fully blown into its final shape, the cooling water system (maintained at 0.4 to 0.6 MPa and 20 to 25 degrees Celsius through the machine oil cooler) rapidly removes heat from the mold cavity to solidify the bottle form. Controlled cooling is essential for dimensional stability, consistent bottle weight, and preventing internal stress that could lead to deformation during storage or transport. After sufficient cooling is achieved, the mold opens and the take-out mechanism (with a stroke of 170 mm) automatically ejects the finished bottle from the station. The complete molding cycle concludes with a ready-to-fill plastic container delivered directly to the take-out position, requiring no manual trimming, reheating, or secondary processing before use.

Machine ISBM à 4 stations

Application Areas

1. Cosmetic Bottles
High-end cosmetic packaging demands flawless surface aesthetics, transparency, and dimensional consistency. The Y280-V6 produces skincare, toner, serum, and lotion containers in Tritan, PETG, and PET with no visible parting lines and excellent optical clarity. The mold precision achievable with CMN tooling makes it the preferred machine de moulage par injection-étirage-soufflage for cosmetic brands supplying premium retail markets in Europe, North America, and Southeast Asia.

2. Flacons pharmaceutiques
The Y280-V6 is widely used in pharmaceutical packaging facilities requiring GMP-compliant production. The machine supports fully electric, oil-free servo configurations that eliminate hydraulic oil contamination risk. Pharmaceutical bottles for oral liquids, tablets, capsules, syrups, and eye drops can be produced in PET, PETG, and PP from 20 ml to 500 ml with highly accurate neck thread geometry to ensure reliable closure sealing and dosing accuracy.

3. Bouteilles de produits chimiques
Chemical packaging requires containers that resist solvent permeation, maintain structural integrity under varied storage conditions, and offer tamper-evident closure compatibility. The Y280-V6 produces PP and PET chemical bottles with uniform wall thickness and stable shoulder geometry. Applications include agricultural chemical packaging, cleaning agent bottles, industrial lubricant containers, and specialty chemical packaging requiring chemical resistance and controlled vapor permeability.

4. Hand Wash Bottles
Hand wash, liquid soap, and antibacterial gel packaging often requires ergonomic shapes, pump neck compatibility, and high visual appeal on retail shelves. The Y280-V6 ISBM process handles the complex shapes common in personal care packaging, including oval, square-shoulder, and waisted body profiles. The biaxial orientation of the PET or PP material improves bottle squeeze resistance and drop impact performance, which are important factors for consumer personal care products during distribution.

5. Beverage Bottles
PET beverage bottles produced on the Y280-V6 benefit from the biaxial molecular orientation created by the stretch blow process, resulting in improved top-load strength, burst pressure resistance, and excellent optical clarity. The machine can produce still water, juice, tea, and edible oil containers from 100 ml to 2,500 ml per cycle. The servo-controlled turntable indexing ensures consistent preform positioning between stations, which directly affects fill volume accuracy and bottle weight stability across large production runs.

6. Feeding Bottles (Baby Bottles)
Baby bottle production is one of the most demanding applications for any ISBM machine because the materials must be BPA-free, completely transparent, and free of surface defects. The Y280-V6 processes Tritan, PPSU, PC, and PET resins for baby bottles that meet international food contact and chemical migration standards. The one-step ISBM process prevents contamination between stations that could occur with two-step systems, making it the preferred technology for premium infant feeding product manufacturers globally.

7. Body Wash Bottles
Body wash packaging must deliver both functional performance and strong shelf presence. The Y280-V6 supports production of wide-body, tinted, and frosted PET and PETG body wash containers with pump or flip-top closure neck finishes. The machine's temperature conditioning accuracy allows processing of opaque and semi-transparent resin blends without inconsistent color distribution or localized thin spots, which are common defects when bottle shape complexity increases. Output ranges from 200 ml travel sizes to 1,000 ml family-size formats within the same cavity configuration.

8. Drinking Water Buckets
Large-format PET drinking water containers require outstanding structural rigidity, high clarity, and stackable base geometry. The Y280-V6 accommodates wide-mouth neck configurations and large-body bottle designs up to 2,500 ml. The 200 KN blowing clamping force and 250 mm blow core stroke provide the dimensional control needed for consistent, thick-walled large containers. For water dispenser bottle manufacturers, the Y280-V6 offers a reliable, energy-efficient production platform that meets the volume demands of bulk water packaging markets in Asia, the Middle East, and Africa.

Flacon cosmétiqueFlacon pharmaceutique
Flacon cosmétiqueFlacon pharmaceutique
Bouteille de produit chimiquebiberon
Bouteille de produit chimiquebiberon

Key Components of ISBM Y280-V6 Machine

Unité de serrage

The Y280-V6 uses a dual-mode clamping system that supports either a hydraulic cylinder or dual servo motor configuration with high-pressure compensation. The injection clamping force of 150 KN and blow clamping force of 200 KN (single side) are precisely maintained throughout each production cycle. The upper mold stroke of 250 mm and lower mold stroke of 205 mm provide clearance for a wide range of bottle heights up to 210 mm. High-pressure compensation during mold closure eliminates parting line flash and ensures airtight sealing during the blow phase, directly improving finished bottle quality and reducing scrap rates.

Unité d'injection

The double injection unit is controlled by a single cylinder, with the melt motor available in hydraulic or servo motor versions depending on the buyer's process requirements. The twin-screw design is heated by nano far-infrared energy-saving rings (10 KW total heating power) that distribute heat along the screw barrel with minimal energy loss. Available screw diameters of 40, 50, 55, and 60 mm allow the injection shot size to be matched precisely to the product cavity volume, with theoretical injection capacities ranging from 188 cm³ up to 480 cm³. This flexibility makes it practical to run both small cosmetic containers and large water containers on the same machine platform with screw changeovers.

Mold System

CMN Transmission manufactures injection stretch blow molds to extremely tight tolerances, producing finished containers with parting lines that are virtually invisible to the naked eye. This is a direct performance improvement over equivalent Japanese-brand machines where parting line protrusion is a common quality issue. The mold tooling is compatible with existing ASB injection stretch blow molding machine mold formats, which allows manufacturers transitioning from Japanese equipment to reuse their existing tooling investment. Cavity configurations range from 1 to 10 cavities per cycle, with bottle diameter ranges from 20 mm to 120 mm and volumes from 20 ml to 2,500 ml.

Blow Pin and Air Delivery System

The blow pin assembly on the Y280-V6 operates with a 250 mm blow core stroke, providing sufficient travel for tall bottle body profiles. High-pressure air is delivered through American Parker valves at blowing pressures of 2.0 to 3.5 MPa, which ensures complete mold filling during the blow phase even for complex or thick-walled bottle designs. The consistent air pressure management prevents thin spots, uneven wall distribution, and blow-out defects that can occur when air delivery timing or pressure fluctuates between cycles. The Parker valve specification also ensures long service life under continuous high-pressure cycling conditions typical of commercial production schedules.

Circuit de refroidissement

The Y280-V6 cooling system maintains machine oil cooler water at 20 to 25 degrees Celsius at 0.3 to 0.4 MPa, while the primary mold cooling water circuit operates at 0.4 to 0.6 MPa. This dual-circuit approach separates hydraulic system heat management from mold cooling, allowing each to be optimized independently. Effective mold cooling directly determines cycle time and dimensional stability of the finished bottle. The 300-liter oil tank provides adequate thermal mass to buffer heat load fluctuations during high-speed production, maintaining consistent hydraulic oil temperature and preventing viscosity-related performance changes that could affect clamping force or injection pressure accuracy.

Système d'éjection

The take-out mechanism operates with a 170 mm stroke and is driven by Airtak air cylinders for fast, consistent bottle removal at the ejection station. Servo-timed ejection is synchronized with the turntable indexing cycle through the Inovance or MiRLE PLC to prevent mechanical interference and allow maximum production speed without compromising bottle integrity during removal. The ejection stroke and speed are adjustable through the HMI interface, allowing operators to tune take-out timing when switching between different bottle heights or weights. Gentle ejection control is particularly important for thin-walled or elongated containers where rough handling at the take-out station can cause deformation before the bottle has fully solidified.

Machine de moulage par injection-soufflage Y280-V6

Injection Blow Molding vs Injection Stretch Blow Molding vs Extrusion Blow Molding

Choosing the right blow molding process is a fundamental decision that affects bottle quality, production cost, mold investment, and material compatibility. Here is how the three main processes compare.

EBM | Extrusion Blow Molding

EBM starts with a hot hollow parison formed by an extruder. The mold closes around the parison, and compressed air expands the plastic into the mold cavity. This method is highly flexible for producing large containers, handled bottles, drums, and HDPE packaging where exact neck precision is less critical. Common materials include HDPE, LDPE, PP, and PVC.

The primary advantage of EBM is shape freedom. Parison extrusion can form handles, wide bodies, and offset shapes more easily than injection-based processes. However, parison sag under gravity can create uneven wall thickness, and the mold closing process often produces flash that requires trimming. For buyers, the main quality risks are inconsistent wall distribution around handles or shoulders and less precise neck thread definition.

Best for: HDPE detergent bottles, milk jugs, motor oil containers, chemical drums, and large handled packaging

IBM | Injection Blow Molding

IBM starts with an injection-molded preform where the neck, thread, and sealing area are formed with high dimensional precision before the bottle body is blown. The preform is transferred into a blow mold and inflated into its final shape. Because the neck geometry is established during injection before blowing, IBM produces exceptionally accurate thread definitions and closure sealing surfaces.

This precision matters most for small pharmaceutical bottles, eye-drop containers, cosmetic jars, and medical packaging where cap and pump fitment must be leak-free. IBM also produces consistent bottle weight and repeatable dimensions. However, IBM does not include a stretch rod, so the biaxial orientation benefits of the ISBM process are not achieved, making IBM less suitable for large or lightweight PET containers where strength and clarity at low wall thickness are priorities.

Best for: Small pharmaceutical vials, cosmetic jars, precision medical containers, eye-drop bottles

ISBM | Injection Stretch Blow Molding

ISBM is the process used in the Y280-V6. Like IBM, it starts with an injection-molded preform that establishes the neck geometry. But ISBM adds a stretch rod that extends the preform vertically before compressed air expands it outward. This biaxial orientation aligns the polymer molecules in two directions simultaneously, producing bottles with significantly improved clarity, top-load strength, gas barrier performance, and lightweight potential.

These properties are critical for PET water bottles, carbonated beverage packaging, edible oil containers, and clear cosmetic bottles where both performance and visual clarity matter. The single-stage injection stretch blow molding machine design of the Y280-V6 combines injection and blow molding in one continuous cycle without secondary preform reheating, achieving 15 to 25% energy savings compared to two-step systems while maintaining superior bottle quality and production speed.

Best for: PET water bottles, beverage packaging, cosmetic containers, pharmaceutical bottles, baby bottles, and precision consumer packaging

Tableau comparatif

TaperFormulaire de départMatériaux courantsMeilleurs produitsPrincipale forcePrincipale limitation
EBMParisonPEHD, PEBD, PP, PVCGrands conteneurs, bouteilles à poignée, fûtsFlexible sizes and lower tooling costPrécision moindre au niveau du col, risque de flash
IBMPréformePEHD, PP, PET, PSPetits flacons et bocaux de précisionFinition précise du col et définition du filetageCoût d'outillage plus élevé, gamme de tailles plus restreinte
ISBMpréforme étiréePET, PETG, PP, TritanClear bottles, beverage and cosmetic packagingStrength, clarity, lightweighting, energy savingsHigher machine and mold initial cost

Machine de moulage par injection-soufflage Y280-V6

Matières premières compatibles pour la machine ISBM

PET (polyéthylène téréphtalate)
PET is the most widely processed resin on the Y280-V6 and the material most closely associated with the ISBM process. Its excellent optical clarity, gas barrier properties, and lightweight strength make it the standard choice for water bottles, beverage containers, food packaging, and transparent cosmetic bottles. PET processed through biaxial ISBM stretching achieves significantly better mechanical properties than unstretched PET, including improved top-load strength and drop impact resistance.

PETG (PET modifié au glycol)
PETG is a modified form of PET with superior impact resistance, easier processing, and the ability to be formed into complex shapes without cracking. It offers the same high clarity as standard PET but with greater flexibility and toughness. PETG is commonly chosen for cosmetic packaging, medical containers, and display packaging where the bottle must withstand rough handling or temperature variation without becoming brittle. The Y280-V6 handles PETG with consistent melt quality through its precise barrel temperature control.

PP (Polypropylène)
PP is valued for its excellent chemical resistance, high-temperature tolerance, and food-contact safety compliance. It is widely used in pharmaceutical packaging, food containers, and personal care applications where the bottle must survive sterilization cycles or hot-fill processes. PP on the Y280-V6 requires careful temperature management due to its narrower processing window compared to PET, but the machine's integrated control box temperature system handles this reliably. PP bottles produced on the Y280-V6 offer a cost-effective alternative to glass for pharmaceutical and food applications.

PPSU (Polyphenylsulfone)
PPSU is a high-performance engineering resin offering exceptional heat resistance, hydrolytic stability, and transparency that withstands repeated steam sterilization cycles at 134 degrees Celsius. It is the premium choice for baby bottles and medical containers that must endure autoclave sterilization without degradation or discoloration. PPSU is BPA-free and meets the most stringent global food contact regulations. The Y280-V6's precision temperature control capability ensures stable melt flow of this high-viscosity resin without causing surface defects or molecular degradation.

PC (Polycarbonate)
PC offers the highest impact resistance among common transparent engineering plastics and is traditionally used in reusable water bottles, large water dispensing containers, and baby bottles. While BPA concerns have reduced PC use in certain markets, it remains an important material for industrial containers and optical-quality applications requiring exceptional clarity combined with toughness. The Y280-V6 processes PC with precise barrel temperature profiles to prevent degradation and color change during the injection phase. PC containers produced on the ISBM machine achieve superior drop resistance compared to those produced by other molding methods.

Tritan (Eastman Tritan Copolyester)
Tritan is a BPA-free copolyester developed by Eastman Chemical that combines the clarity and toughness of PC with enhanced chemical resistance and dishwasher durability. It has become the leading material for premium reusable water bottles, baby bottles, and kitchen containers marketed to health-conscious consumers. The Y280-V6 processes Tritan effectively through its stable screw temperature management, producing bottles with outstanding clarity, scratch resistance, and long-term durability that justify the premium positioning of Tritan-branded packaging in retail markets.

PCTG (Glycol-Modified PCT)
PCTG is a transparent copolyester with properties positioned between standard PETG and Tritan, offering excellent impact resistance, low-temperature clarity, and good chemical resistance. It is commonly used in cosmetic packaging, medical device housings, and consumer product containers where high clarity and toughness are both required at a cost point below Tritan. PCTG processes at moderate temperatures on the Y280-V6 and produces bottles with a crystal-clear appearance suitable for premium cosmetic and personal care packaging lines targeting demanding retail markets.

Machine de moulage par injection-soufflage Y280-V6

Injection Stretch Blow Molding Machine for Beverage Bottle Production

Step 1: PET Resin Drying and Hopper Loading

PET resin for beverage bottle production must be dried to a moisture content below 50 ppm before processing to prevent hydrolytic degradation during melt injection. A dehumidifying dryer operating at 160 to 170 degrees Celsius for 4 to 6 hours is typically required. Dried PET pellets are loaded into the machine hopper, which feeds the injection screw. Undried PET produces bottles with reduced intrinsic viscosity, visible surface haziness, and reduced mechanical strength that can cause bottles to fail burst pressure or drop tests during quality control inspection.

Step 2: Preform Injection Molding

The dried PET resin is fed to the screw barrel, melted at temperatures typically between 270 and 285 degrees Celsius, and injected under precise pressure into the injection mold to form the beverage bottle preform. The preform shape, including the neck thread, sealing surface, and body wall thickness distribution, is determined at this stage. For carbonated beverage bottles, neck finish accuracy is especially critical because the crown or screw cap must seal reliably against the internal CO2 pressure of 2.0 to 4.5 bar. The preform is partially cooled to a stable but pliable temperature before transfer.

Step 3: Temperature Conditioning and Turntable Transfer

The servo-driven rotary turntable transfers the freshly injected preform from the injection station to the temperature conditioning zone. The integrated control box temperature system manages thermal equilibration across the preform body length to achieve a consistent temperature profile before stretching begins. For beverage bottles, the optimal preform temperature for biaxial ISBM stretching is typically 85 to 100 degrees Celsius, varying by bottle design and wall thickness target. Uneven preform temperature at this stage is the most common cause of shoulder thinning, base thickening, and pearl white opacity in the finished bottle.

Step 4: Biaxial Stretch Blow Molding

The conditioned preform enters the blow station where the mold closes around it and a stretch rod extends the preform vertically to the base of the blow mold. High-pressure air at 2.0 to 3.5 MPa is then introduced through the blow pin to expand the preform outward against the mold cavity walls simultaneously. This biaxial stretching step is what produces the superior strength and clarity characteristic of ISBM PET bottles. For carbonated beverage bottles, the resulting molecular orientation improves CO2 barrier performance, burst pressure resistance, and thermal stability during hot filling or pasteurization processes.

Step 5: Mold Cooling and Bottle Solidification

Following the blow molding stage, the bottle is held inside the closed mold while cooling water circulated through the mold channels removes heat from the container surface. Cooling time is a direct determinant of cycle time and dimensional stability. For beverage bottles where high clarity and low haze are commercial requirements, rapid and uniform cooling prevents crystallization that would make the PET appear white or translucent. The Y280-V6 cooling water circuit maintains temperature at 20 to 25 degrees Celsius through the machine oil cooler, providing stable cooling conditions across extended production runs.

Step 6: Ejection and Quality Inspection

After sufficient cooling, the mold opens and the take-out mechanism with 170 mm stroke removes the finished beverage bottle from the blow station. The ejected bottle is transferred to the inspection and downstream packaging area. Quality checks for beverage bottles typically include visual inspection for surface defects and clarity, neck dimension gauging for cap fitment, weight measurement for fill volume consistency, and periodic burst pressure and drop impact testing according to the customer's quality plan. Bottles that pass inspection proceed directly to the filling line, conveyor system, or packing station without any secondary trimming or surface treatment.

Step 7: Downstream Packing and Storage

Finished beverage bottles from the Y280-V6 production line are typically collected on conveyors, counted into specified lot quantities, and packed into corrugated cartons or plastic bags for shipment to the filling plant. For high-volume operations, automatic bottle counting and bagging systems can be integrated downstream of the ISBM machine ejection station. Bottles should be stored in clean, dry conditions away from direct sunlight and chemical vapors that could affect PET surface quality before filling. Proper downstream handling protects the investment in bottle quality that the ISBM process provides throughout the entire production chain.

Bouteille de boisson

Maintenance and Care

1. Daily Lubrication and Mechanical Checks
At the start of each production shift, inspect all lubrication points on the clamping unit, turntable bearing, and ejection mechanism. Apply grease to specified points according to the maintenance schedule provided in the machine manual. Check that the turntable rotation is smooth and that no unusual vibration or noise is present during indexing. Verify that all air cylinder rod seals are intact and that there is no air leakage at cylinder connections. Addressing minor lubrication deficiencies early prevents accelerated wear on precision components and avoids unplanned downtime during production runs.

2. Hydraulic System Oil Management
The 300-liter hydraulic oil tank should be checked weekly for oil level, color, and contamination. Fresh hydraulic oil is typically light amber; darkening or cloudiness indicates oxidation, water contamination, or particle contamination from worn seals. Replace hydraulic oil completely according to the manufacturer's scheduled interval, typically every 2,000 to 3,000 hours of operation. Clean or replace hydraulic oil filters at each oil change. Maintaining clean hydraulic oil is critical because the YUKEN hydraulic control valves and high-pressure components have tight internal clearances that are sensitive to particulate contamination, which causes valve sticking, erratic pressure behavior, and accelerated component wear.

3. Cooling Water Circuit Maintenance
The cooling water circuit should be inspected monthly for scale buildup, biological growth, and flow rate consistency. The machine oil cooler must maintain water temperature between 20 and 25 degrees Celsius and pressure between 0.3 and 0.4 MPa to keep hydraulic oil viscosity within the operating range. The mold cooling circuit operates at 0.4 to 0.6 MPa and must be monitored for blockages that could cause uneven mold cooling and dimensional variation in bottles. Use treated water or a closed-loop cooling system with corrosion inhibitor to prevent scale and corrosion that would reduce heat transfer efficiency and restrict flow through mold cooling channels over time.

4. Screw and Barrel Cleaning
The injection screw and barrel should be purged and cleaned whenever changing between resin types or colors, and at scheduled intervals during extended production runs of the same material. For PET and PETG, purge with a commercial purging compound or a compatible transition resin to remove degraded material from the screw flights and barrel walls. Degraded PET deposits can cause black specks, yellow streaking, or molecular weight reduction in the finished container if not removed. The nano far-infrared heating ring system heats the barrel uniformly, but stagnant material in low-flow zones can still degrade if the screw is left stationary at temperature for extended periods without purging.

5. Mold Inspection and Cavity Care
Mold tooling should be inspected at regular intervals for wear on the cavity surface, parting line, venting channels, and neck ring components. Clean cavity surfaces with approved mold release agents and plastic-safe solvents to remove resin deposits and oxidation. Inspect water channel connections on the mold for leaks or blockages and verify that the cooling circuit is balanced across all cavities. Misaligned or worn parting surfaces can create flash on bottles, which affects container appearance and may indicate clamping force imbalance. Store molds in climate-controlled storage with protective coating on metal surfaces when not in production to prevent corrosion and humidity damage.

6. Servo Motor and Electrical System Checks
The Inovance or WEICHI servo motors driving the Y280-V6 clamping and injection systems should be inspected quarterly for bearing temperature, encoder signal quality, and cable condition. Check servo drive units in the electrical cabinet for adequate ventilation and absence of dust buildup that could cause overheating or signal interference. The Inovance or MiRLE PLC should have its battery backup status checked annually to ensure parameter memory is retained during power outages. Review the PLC fault log monthly to identify recurring alarms that may indicate developing mechanical or electrical issues before they cause a production stoppage. All electrical connections should be retorqued at commissioning and at annual service intervals to prevent high-resistance contacts from developing.

Machine de moulage par injection-soufflage Y280-V6

Pourquoi choisir la machine de moulage par injection-soufflage de CMN ?

CMN Transmission is a dedicated manufacturer of automatic one-step injection blow molding machines and injection stretch blow molding machine equipment, with a product range covering injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, molds, and auxiliary equipment. CMN operates from a well-located production base with efficient logistics access that supports reliable international delivery timelines for customers across Asia, the Middle East, Africa, South America, and Europe.

CMN maintains an experienced R&D team that brings together engineering and technical personnel with deep backgrounds in both injection-blowing machinery design and injection-blowing mold manufacturing. This dual expertise, covering both the machine and the tooling, gives CMN a significant advantage in helping customers solve complex bottle design challenges that combine difficult shapes, demanding materials, or tight dimensional tolerances. Combining strong theoretical knowledge with practical production experience, CMN's technical team provides detailed, personalized pre-sale consultation, responsive in-sale technical support, and committed after-sale service including on-site installation, operator training, process optimization, and spare parts supply.

CMN's product applications span pharmaceutical packaging, food and beverage packaging, healthcare and personal care packaging, cosmetic packaging, and a wide range of specialty plastic packaging products from 1 ml to 1,000 ml in materials including HDPE, LDPE, PET, PETG, PP, PS, PPSU, PC, Tritan, ABS, PLA, PCTG, EVA, and environmentally certified corn-based resins. CMN adheres to the development philosophy of self-reliance, integrity, practicality, innovation, and responsibility, building a comprehensive one-stop turnkey project capability that covers machine selection, mold design, process validation, and ongoing production support. This full-chain approach ensures that CMN customers receive high-end injection-blowing products that consistently meet quality requirements from the first production cycle through the life of the equipment.

Machine de moulage par injection-étirage-soufflageMachine de moulage par injection-étirage-soufflage
Machine de moulage par injection-étirage-soufflageMachine de moulage par injection-étirage-soufflage

FAQ

Q: What is the difference between the Y280-V6 and a standard four-station injection stretch blow molding machine?
A: The Y280-V6 uses a six-station rotary turntable instead of the four-station design common in Japanese ISBM machines. This means the Y280-V6 can process six preforms simultaneously in a single rotation cycle, producing more bottles per cycle than a four-station machine running the same tooling configuration. In addition to higher output, the extra stations allow for longer temperature conditioning and cooling dwell times, which can improve bottle quality when running demanding materials or complex shapes.

Q: Can the Y280-V6 use existing ASB or Aoki injection stretch blow molding machine molds?
A: Yes. The Y280-V6 is designed to be compatible with mold tooling originally manufactured for Japanese ASB injection stretch blow molding machines, specifically ASB-12M and ASB-70DPH format molds. CMN's broader product range also includes models compatible with Aoki 100, Aoki 250, and Aoki 500 mold formats. This mold compatibility is a major commercial advantage for manufacturers who have existing tooling investment and want to switch to CMN equipment without the cost of replacing all their molds. Contact our sales team with your existing mold specifications to verify compatibility before purchase.

Q: Is a fully electric version of this one step injection stretch blow molding machine available?
A: Yes. CMN Transmission offers the Y280-V6 in a Fully Electric configuration that replaces all hydraulic drive systems with servo motors. The fully electric version produces no hydraulic oil, making it suitable for pharmaceutical manufacturing facilities that must comply with GMP standards and operate in clean-room-adjacent environments. The fully electric version also offers advantages in energy consumption, positioning repeatability, and quieter operation. It is available at a higher initial cost than the Standard or Servo hydraulic-assisted versions.

Q: What materials can the Y280-V6 PET injection stretch blow molding machine process?
A: The Y280-V6 is designed primarily for PET and PETG processing, which are the most common materials for ISBM production. However, the machine is also capable of processing PP, PC, Tritan, PPSU, PCTG, ABS, PS, and PLA with appropriate screw diameter selection, barrel temperature adjustment, and drying pre-treatment. Different materials require different processing parameters, and CMN's technical team can advise on the correct configuration for your specific material and bottle design before delivery.

Q : Quelle quantité d'énergie la machine de moulage par injection-soufflage monobloc Y280-V6 permet-elle d'économiser par rapport à ses équivalents japonais ?
A : La Y280-V6 consomme de 151 à 251 tonnes d'énergie en moins que les machines de soufflage-injection comparables, japonaises, européennes ou américaines, produisant des bouteilles de conception et de volume similaires. Cette économie provient de trois sources : les systèmes de pompes servo qui ne génèrent de la pression qu'à la demande, au lieu de fonctionner en continu à plein débit ; les anneaux chauffants à infrarouge lointain nano qui réduisent les pertes de chaleur par rapport au chauffage par résistance classique ; et le procédé ISBM en une seule étape qui élimine l'étape de réchauffage secondaire des préformes requise par les systèmes de soufflage en deux étapes. Les économies réelles varient selon la conception de la bouteille, le temps de cycle et les tarifs énergétiques locaux.

Q : Quelles sont les tailles et les volumes de bouteilles que la machine Y280-V6 ISBM peut produire ?
A : La Y280-V6 accepte les bouteilles d'un volume de 20 ml à 2 500 ml, d'un diamètre de 20 mm à 120 mm et d'une hauteur maximale de 210 mm. La machine peut traiter de 1 à 10 cavités par cycle selon la taille de la bouteille, avec des diamètres de col de 12 mm à 85 mm. Le tableau des dimensions des produits indique les spécifications maximales des bouteilles pour chaque nombre de cavités. Pour les dimensions de bouteilles personnalisées non répertoriées dans le tableau standard, vous pouvez en discuter avec l'équipe d'ingénierie de CMN, qui évaluera la faisabilité du moule et la compatibilité avec la course de la machine avant de confirmer la commande.

Q : Quelle est la différence entre une machine ISBM en une étape et une machine de moulage par soufflage PET en deux étapes ?
A : Dans une machine ISBM en une étape comme la Y280-V6, la résine plastique est injectée dans une préforme et immédiatement transférée à la station de soufflage-étirage intégrée à la même machine, conservant ainsi la chaleur de l'injection. Aucun équipement de réchauffage de préformes n'est nécessaire. Dans un système en deux étapes, les préformes sont moulées par injection séparément, stockées et refroidies complètement, puis réchauffées dans une seconde machine avant le soufflage. Le procédé en une étape consomme moins d'énergie car il évite le cycle de réchauffage des préformes, est plus compact puisqu'une seule machine est requise et produit des bouteilles directement à partir de granulés de résine. Le système en deux étapes offre une plus grande flexibilité pour la production en grande série de bouteilles PET standard, les préformes pouvant être produites et stockées séparément pour une planification de la production plus flexible.

Q : Combien de temps prennent l'installation et la mise en service du Y280-V6 ?
A: L'installation et la mise en service standard de la Y280-V6 prennent généralement de 3 à 5 jours avec l'intervention d'une équipe technique CMN sur site. Ce processus comprend le positionnement et la mise à niveau de la machine, les raccordements électriques et pneumatiques, la mise en service du circuit d'eau de refroidissement, l'amorçage et le réglage de la pression du système hydraulique, l'installation et l'alignement du moule, ainsi que les premiers essais de production avec les matériaux et l'outillage fournis par l'acheteur. La formation des opérateurs, portant sur la configuration de la machine, le réglage des paramètres, les procédures de sécurité et la maintenance de base, est dispensée en parallèle de la mise en service. La planification de la visite de l'ingénieur d'installation CMN est coordonnée lors de la livraison de la machine et dépend de la disponibilité de l'acheteur et de l'ensemble des utilités et de l'outillage sur site.

Q : De quel type d'alimentation en air comprimé la machine de moulage par injection-soufflage Y280-V6 a-t-elle besoin ?
A : La Y280-V6 nécessite une alimentation en air comprimé capable de fournir de l'air de soufflage à une pression de 2,0 à 3,5 MPa (20 à 35 bar). Un compresseur haute pression est nécessaire pour atteindre la limite supérieure de cette plage pour certains modèles de bouteilles ou matériaux. Le volume d'air consommé par cycle dépend du volume et du nombre de cavités de la bouteille ; plus les bouteilles sont grandes ou nombreuses, plus la consommation d'air par cycle est importante. Il est conseillé aux acheteurs de calculer la capacité du compresseur requise en fonction de leur cadence de production prévue et du volume de bouteilles avant l'installation. Une alimentation en air comprimé sous-dimensionnée est l'une des causes les plus fréquentes de retards de démarrage sur les nouvelles machines ISBM.

Q : La Y280-V6 peut-elle produire des bouteilles sans BPA pour les applications pharmaceutiques et alimentaires ?
R : Oui. La Y280-V6 traite des matériaux sans BPA, notamment le PET, le PETG, le PP, le Tritan, le PPSU et le PCTG, tous conformes aux principales réglementations internationales relatives aux emballages alimentaires et pharmaceutiques, y compris les normes FDA, UE 10/2011 et les normes équivalentes. Pour les applications pharmaceutiques où les BPF exigent l'élimination totale du risque de contamination par l'huile hydraulique, la configuration servo entièrement électrique de la Y280-V6 est recommandée. Les acheteurs exigeant une documentation spécifique relative à la conformité des matériaux ou des déclarations de sécurité pour le contact alimentaire pour leur marché final doivent demander les certificats correspondants à CMN et à leur fournisseur de résine au moment de l'achat.

Machine de moulage par injection-soufflage Y280-V6

Avis clients

Kim Jae-won, Emballage pharmaceutique, Corée du Sud
« Nous avons installé la Y280-V6 dans notre usine de conditionnement pharmaceutique à Séoul il y a environ quatorze mois et, honnêtement, c'est l'un des meilleurs investissements que nous ayons faits en matière d'équipement. Nous produisons des flacons de 50 ml en PET pour liquides oraux à l'aide d'un outillage à 6 cavités et la régularité dimensionnelle du col est vraiment remarquable. Notre taux de rebuts au contrôle qualité sur les surfaces de scellage est passé d'environ 1,21 TP3T à moins de 0,251 TP3T après le passage d'une machine ISBM japonaise. Les factures d'énergie ont également diminué plus que prévu : notre ingénieur a calculé une réduction d'environ 221 TP3T du coût d'électricité pour mille flacons produits. L'équipe d'installation de CMN a passé quatre jours complets avec nous lors de la mise en service. Un travail très minutieux. »

Rajesh Mehta, Emballage cosmétique, Inde
« Je dirige une ligne de conditionnement de produits cosmétiques à Mumbai et nous sommes passés l'an dernier de notre ancienne machine japonaise monobloc à la Y280-V6. L'amélioration de la qualité de surface est immédiatement visible. Nos clients se plaignaient régulièrement de légères marques de joint sur nos flacons de soin de 150 ml, et depuis l'adoption de l'outillage CMN, ce problème a complètement disparu. Le traitement du Tritan et du PETG est très stable sur cette machine. Les temps de cycle sont plus courts et le système servo est nettement plus réactif. J'avais des inquiétudes concernant le service après-vente d'un fabricant chinois, mais ils se sont montrés très réactifs. Je reçois généralement une réponse à mes messages WhatsApp en quelques heures. »

Ahmed Hassan, Emballage de boissons, Égypte
Nous avons commandé deux unités Y280-V6 pour notre ligne de production de bouteilles d'eau PET au Caire. Le délai de livraison, d'environ 10 semaines après confirmation de la commande, était acceptable. Les machines sont arrivées en bon état, correctement emballées pour l'exportation. Nos moules ASB japonais existants ont été transférés sans aucune modification, ce qui nous a permis de réaliser d'importantes économies sur l'achat de nouveaux moules. Le rendement par poste est supérieur à celui des machines japonaises à quatre postes que nous utilisions auparavant. L'ajout d'une interface homme-machine en arabe serait un plus, mais l'interface en anglais convient à nos opérateurs. Globalement, les coûts de production ont diminué et la qualité est constante.

Fernanda Costa, Emballages pour bébés, Brésil
Notre entreprise de São Paulo produit des biberons en Tritan pour le marché brésilien. Nous avons choisi la Y280-V6 pour sa configuration entièrement électrique, indispensable au respect de nos exigences BPF. Nous l'utilisons depuis environ huit mois pour produire des biberons de 120 ml à 6 cavités. L'homogénéité dimensionnelle entre les cavités est excellente : un écart de 0,15 mm au niveau du col est largement inférieur à nos tolérances. Un point à souligner : la documentation relative aux pièces détachées pourrait être plus détaillée en portugais. Cependant, CMN a fourni des tutoriels vidéo pour les principales opérations de maintenance, ce qui a été très utile à nos techniciens. La production est fiable.

Budi Santoso, équipement d'emballage, Indonésie
« Je travaille dans le secteur des équipements de soufflage à Jakarta depuis plus de quinze ans et la Y280-V6 est véritablement compétitive face aux machines japonaises, pour un prix nettement inférieur. Nous en avons acheté une pour un client qui fabrique des flacons de savon pour les mains en PP et PETG, et les résultats sont excellents. La régularité du poids des flacons est parfaite, à plus ou moins 0,3 gramme près, ce qui satisfait pleinement notre client. Les mesures de consommation d'énergie que nous avons effectuées confirment une consommation d'environ 201 TPL inférieure à celle de l'ancienne machine japonaise, pour le même modèle de flacon. CMN s'est occupé de l'expédition et des formalités douanières sans aucun problème. Je les recommande sans hésiter. »

Muhammad Khalid, Emballage de boissons et d'aliments, Pakistan
Nous fabriquons des bouteilles PET pour jus et huile alimentaire à Lahore et avons évalué trois fabricants de machines de moulage par injection-soufflage avant de choisir CMN. Le prix était compétitif, mais le facteur déterminant a été la compatibilité du moule avec notre outillage ASB existant. Nous possédions déjà six jeux de moules et n'étions pas prêts à investir dans un nouvel outillage. La transition s'est déroulée sans problème et la qualité des bouteilles est constante depuis le début de la production. Notre coordinateur logistique a souligné que les documents d'expédition de CMN étaient très bien organisés, ce qui a permis un dédouanement plus rapide que prévu. La disponibilité des pièces détachées est bonne : nous avons dû remplacer deux petites vannes hydrauliques et les deux pièces sont arrivées en moins de trois semaines.

Nguyen Thi Lan, Emballage cosmétique, Vietnam
Notre usine d'Hô-Chi-Minh-Ville produit des flacons cosmétiques destinés à l'exportation et nous utilisons la Y280-V6 depuis environ onze mois. Elle nous sert principalement pour les flacons de lotion et de sérum en PETG de 200 ml et 300 ml, généralement avec 4 à 6 cavités par cycle. La qualité de surface des flacons est excellente : nos acheteurs européens, qui inspectent les échantillons, n'ont formulé aucune remarque à ce sujet depuis l'adoption de cette machine. La réactivité du servomoteur lors de l'injection est nettement supérieure à celle de notre ancienne machine hydraulique. Le temps de réglage lors du changement de format de flacon est d'environ 40 minutes, ce qui est tout à fait acceptable pour notre planning de production. Le technicien de CMN est venu nous rendre visite à deux reprises au cours des trois premiers mois afin d'optimiser les paramètres du processus. Ce niveau d'assistance a largement dépassé mes attentes.

Thabo Ndlovu, Emballage de boissons, Afrique du Sud
Nous exploitons une usine de production de bouteilles PET à Johannesburg, fournissant des marques de boissons dans toute l'Afrique australe. Après de nombreuses années d'achat de machines japonaises, la Y280-V6 a été notre premier achat auprès d'un fabricant chinois de machines ISBM. Notre équipe de maintenance a mis environ deux mois à maîtriser pleinement le système, principalement en raison de son habitude avec la configuration des machines japonaises. Côté performances, les machines se sont montrées fiables. En douze mois, nous n'avons rencontré aucune panne majeure, seulement des opérations de maintenance préventive. Les résultats des tests de transparence et de résistance à l'éclatement des bouteilles sont conformes à nos spécifications. Le principal point que je soulignerais aux futurs acheteurs est de prévoir une capacité d'air comprimé suffisante, car la Y280-V6 consomme plus d'air que les anciennes machines à basse pression.

Carlos Ramirez, Conditionnement à façon, Mexique
Nous sommes un fabricant d'emballages à façon basé à Mexico et avons intégré la Y280-V6 à notre ligne de production il y a dix-huit mois. Nous produisons des flacons de gel douche, de shampoing et de gel hydroalcoolique pour de nombreux clients, en PET et PP, de 250 ml à 1 000 ml. La conception à six postes a été le principal critère de choix par rapport aux machines concurrentes à quatre postes, car nos clients exigent des délais de livraison courts. La vitesse de production réelle, dans nos conditions, s'est avérée excellente. La fonction de mémorisation des recettes par automate programmable est très pratique pour gérer les différents modèles de flacons destinés à nos clients. Un conseil pratique pour les futurs acheteurs : avant l'installation, assurez-vous que votre alimentation en air comprimé locale est correctement dimensionnée pour une pression de soufflage de 3,5 MPa. Ce point nous a posé problème au départ et a retardé la mise en service d'environ une semaine.

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