지하 광산 로더용 유성 기어 구동 장치

The planetary wheel drive gearbox is a compact, high-efficiency mechanical system integral to underground mining loaders, designed to transmit power from the engine or motor to the wheels with exceptional torque multiplication and speed reduction. Utilizing a planetary gear configuration comprising a central sun gear, orbiting planet gears, and an outer ring gear, this planetary gearbox excels in heavy-duty applications by providing robust load distribution and minimal backlash, ensuring reliable performance in confined, harsh underground environments.

The planetary wheel drive gearbox is a compact, high-efficiency mechanical system integral to underground mining loaders, designed to transmit power from the engine or motor to the wheels with exceptional torque multiplication and speed reduction. Utilizing a planetary gear configuration comprising a central sun gear, orbiting planet gears, and an outer ring gear, this planetary gearbox excels in heavy-duty applications by providing robust load distribution and minimal backlash, ensuring reliable performance in confined, harsh underground environments. In underground mining loaders, such as load-haul-dump (LHD) vehicles, it supports critical functions like propulsion and maneuvering through rugged terrains, often featuring multi-stage planetary arrangements for enhanced durability and power density.

Planetary Wheel Drive for Underground Mining Loaders

유성 기어 휠 구동 장치 치수

기술적 정의

기호 측정 단위설명
-감소율
티2맥스[nm]최대 출력 토크
티2피[nm]최대 출력 토크
T2maxint[nm]최대 간헐적 토크
T2cont[nm]연속 출력 토크
Pcont[kW]최대 연속 출력
파인트[kW]최대 간헐적 전력
n1max[rpm]최대 입력 속도
n2max[rpm]최대 출력 속도

GR 80

Planetary Wheel Drive Dimensions

유형모터 디스플레이
[cc]
총 배분
[cc]
토크속도
n2max
T2contT2maxint티2피Pcont
[kW]
파인트
[kW]
[nm]Δp [막대][nm]Δp [막대][nm]Δp [막대][rpm]포르타타
흐름
[l/min]
GR80-MR5051,6269,95,23470145570175630205115305,57
GR80-MR8080,3420,0800145960175106020568305,57
GR80-MR10099,8522,08001151000145131020555305,57
GR80-MR125125,7657,4800951000120150019045305,57
GR80-MR160159,6834,7800751000951500145333057
GR80-MR200199,81045,0800601000751500115263057
GR80-MR250249,31303,88005010006015009521304,56

GR 200

Planetary Wheel Drive Dimensions

유형모터 디스플레이
[cc]
총 배분
[cc]
토크속도
n2최대
2계속2맥신트2pPcont
[kW]
파인트
[kW]
[nm]Δp [막대][nm]Δp [막대][nm]Δp [막대][rpm]포르타타
흐름
[l/min]
GR200-MR5051,6319,96,2056014567017574020598305,57
GR200-MR8080,3497,99501451150175125020558305,57
GR200-MR10099,8618,811801451420175156020546305,57
GR200-MR125125,7779,314501451750175192020538305,57
GR200-MR160159,6989,5160012521001652450205293057
GR200-MR200199,81238,8160010021501352500165233057
GR200-MR250249,31545,71600802150105250013518304,56
GR200-MR315315,71957,31600652150852500110153045
GR200-MR375372,62310,116005521507025009012303,54,5

EH 210

Planetary Wheel Drive Dimensions Planetary Wheel Drive Dimensions

유형  무게오일량이 (다÷아 / 부터÷까지)티2맥스
[nm]
n1max
[rpm]
EH 212EH 213EH 212EH 213EH 212EH 213
EH 210 S35400.8111 ÷ 2941 ÷ 12939503500
EH 210 SC
EH 210 PD--

EH 240

Planetary Wheel Drive Dimensions Planetary Wheel Drive Dimensions

유형무게오일량이 (다÷아 / 부터÷까지)티2맥스
[nm]
n1max
[rpm]
EH 242EH 243EH 242EH 243EH 242EH 243
EH 240 S35400.8112 ÷ 3145 ÷ 13556003500
EH 240 SC
EH 240 PD--

EH 350

Planetary Wheel Drive Dimensions

유형무게오일량이 (다÷아 / 부터÷까지)티2맥스
[nm]
n1max
[rpm]
EH 352EH 353EH 352EH 353EH 352EH 353
EH 350 S556011.215 ÷ 3152 ÷ 13572003500
EH 350 PD

EH 610

Planetary Wheel Drive Dimensions

유형  무게오일량이 (다÷아 / 부터÷까지)티2맥스
[nm]
n1max
[rpm]
EH 612EH 613EH 612EH 613EH 612EH 613
EH 610 S60701.21.512 ÷ 3147 ÷ 138135003500
EH 610 PD

EH 910

Planetary Wheel Drive Dimensions

유형무게오일량이 (다÷아 / 부터÷까지)티2맥스n1max
EH 913EH 913EH 913[nm][rpm]
EH 910 S130147 ÷ 131242003500
EH 910 PD

S 버전

Planetary Wheel Drive Dimensions

크기치수
디1디2디3디4디5디6디7디8L1L2L3
EH 210 S230200180 h9190 h9210229.5M10 8호M10 8호25373180
EH 240 S230200180 h9190 h9210229.5M10 8호M10 8호25373180
EH 350 S270230190 h8200시간7240280M16 8호M16 8호242107178
EH 610 S260230190 f7220시간 7일260286M16 12호M16 16호24372171
EH 910 S330300270 f7280시간 7일350370M16 18호M16 18호368115253

PD 버전

Planetary Wheel Drive Dimensions

크기치수
디1디2디3디4디5디6디7디8L1L2L3
EH 210 PD230200180 h9160.8 f8205240M10(8x)M18x1.5 (6개)21014070
EH 240 PD230200180 h9160.8 f8205240M10(8x)M18x1.5 (6개)21014070
EH 350 PD240209.55177.8 h8200시간7241.32805/8"-11 UNC (6개)5/8"-19 UNF (9x)285107178
EH 610 PD260230190 f7220시간 7일275310M16(12배)M20x1.5 (8x)29372221
EH 910 PD330300270 f7280시간 7일335375M16(18배)M22x1.5 (10개)368115253

Features of Wheel Drive Gearbox for Underground Mining Loaders

  • High Torque Output and Efficient Power Transmission
    This planetary gearbox excels in delivering substantial torque multiplication through its epicyclic gear system, comprising a central sun gear, planet gears, and an outer ring gear, enabling underground mining loaders to handle heavy loads and rugged terrains with minimal energy loss and enhanced propulsion efficiency.
  • 콤팩트하고 내구성 있는 디자인
    Designed with a space-efficient structure suitable for direct hub mounting, it evenly distributes mechanical loads across multiple gears, reducing component stress and extending lifespan in the confined, abrasive conditions typical of underground mining operations.
  • Customizable Gear Ratios for Operational Versatility
    Offering flexible gear configurations and multiple reduction stages, the planetary wheel drive gearbox allows precise adjustment of speed and torque to accommodate varying mining tasks, such as navigating tight tunnels or managing variable payloads, thereby improving adaptability and control.
  • Superior Load Distribution and Reduced Maintenance
    By sharing loads among planet gears, it minimizes wear on individual components, resulting in lower maintenance requirements and increased reliability, which is essential for minimizing downtime in continuous, high-intensity underground mining activities.
  • Enhanced Efficiency and Fuel Savings
    The planetary arrangement promotes high mechanical efficiency with reduced backlash and improved lubrication systems, leading to better fuel economy and lower operational costs while maintaining consistent power delivery over a wide range of speeds in energy-demanding mining environments.
  • Robust Environmental Protection and Low Noise Operation
    Equipped with advanced sealing against contaminants like dust and moisture, combined with multi-tooth engagement for quieter performance, it ensures operator safety and comfort in noisy, harsh underground settings while protecting internal mechanisms for prolonged service life.

Planetary Wheel Drive Gearbox for Underground Mining Loaders

유성 기어 휠 구동 기어박스 응용 프로그램

  • 광업 산업
    In the mining sector, wheel drive planetary gearboxes are essential for underground loaders and load-haul-dump (LHD) vehicles, providing robust torque transmission and speed reduction to navigate rugged terrains, handle heavy payloads, and withstand abrasive conditions, thereby enhancing productivity and equipment longevity in subterranean extraction processes.
  • 건설 산업
    These planetary wheel drives power construction machinery such as excavators, bulldozers, and wheel loaders, delivering high efficiency and load distribution for tasks like earthmoving, demolition, and site preparation, ensuring reliable performance under extreme vibrations and loads while minimizing downtime on job sites.
  • 농업 산업
    Applied in agricultural equipment, including tractors, harvesters, and feed mixers, wheel drive gearboxes facilitate precise control and high torque for plowing, harvesting, and material mixing, adapting to variable terrains and loads to improve fuel efficiency and operational reliability in farming operations.
  • 임업 산업
    In forestry applications, these planetary gearboxes drive logging vehicles, skidders, and forwarders, offering compact design and superior torque multiplication to manage uneven forest floors, heavy timber loads, and continuous operation, contributing to safer and more efficient wood harvesting and transportation processes.
  • Material Handling Industry
    Utilized in material handling systems like forklifts, automated guided vehicles (AGVs), and conveyor drives, wheel drive planetary gear reducers ensure smooth torque delivery and speed control for lifting, transporting, and positioning heavy goods in warehouses and logistics centers, reducing maintenance needs and boosting throughput.
  • 해양 산업
    These planetary gearbox reducers support marine equipment such as winch drives and propulsion systems for vessels and offshore platforms, providing high torque density and resistance to corrosive environments, enabling reliable operation in dredging, towing, and underwater applications while optimizing space and power efficiency.
Planetary Wheel Drive for Underground Drilling JumbosPlanetary Wheel Drive for Mining Motor Graders
지하 드릴링 점보용 행성 휠 드라이브광산용 모터 그레이더용 행성 휠 드라이브
Planetary Wheel Drive for Corn PlantersPlanetary Wheel Drive for Road Rollers
옥수수 심는 기계용 행성형 휠 드라이브로드 롤러용 행성 휠 드라이브

Custom Planetary Wheel Drive Gearbox for Underground Mining Loaders

  • Assess Operational Requirements and Environmental Factors
    Begin by evaluating the loader's torque needs, speed ranges, payload capacities, and exposure to dust, moisture, and vibrations in underground mining settings, consulting with us to define precise specifications that optimize performance and prevent premature failures in rugged terrains.
  • Select Appropriate Gear Ratios and Configurations
    Determine the ideal planetary gear setup, including sun, planet, and ring gears, to achieve desired torque multiplication and speed reduction, incorporating multi-stage designs for enhanced power density while ensuring seamless integration with the loader's propulsion system for efficient load-haul-dump operations.
  • Choose High-Durability Materials and Components
    Opt for robust materials like hardened steel or alloy composites for gears and shafts to withstand extreme loads and abrasive environments, incorporating custom seals and lubrication systems to extend lifespan and reduce maintenance in continuous mining cycles.
  • Design for Compact Integration and Mounting
    Engineer a space-efficient layout suitable for wheel hub mounting on underground loaders, customizing dimensions and interfaces to fit existing chassis designs, thereby minimizing overall vehicle size while maximizing maneuverability in confined tunnels and galleries.
  • Incorporate Advanced Features for Safety and Efficiency
    Integrate hydraulic controls, integrated brakes, and sensors for real-time monitoring, ensuring compliance with mining safety standards and enhancing fuel efficiency through reduced backlash and optimized power transmission in high-intensity extraction tasks.
  • Conduct Rigorous Testing and Validation
    Prototype the customized planetary gearbox and subject it to simulated underground conditions, including load testing and failure analysis, to verify reliability, followed by iterative refinements based on performance data to guarantee long-term operational success and minimal downtime.
Wheel Drive Planetary Gearbox for Underground Mining Loaders

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