Kotak Gear Pemacu Slewing Planet untuk Penebal

A planetary slewing drive gearbox for thickeners represents a sophisticated mechanical component engineered for demanding industrial applications, particularly in mineral processing and wastewater treatment facilities. This planetary slewing gearbox integrates a planetary gear system characterized by a central sun gear, orbiting planet gears, and an outer ring gear with a slewing drive mechanism, enabling precise, high-torque rotational motion for driving the raking arms within thickener tanks. Thickeners are large sedimentation basins used to concentrate slurries by settling solids, and the slewing gearbox ensures smooth, continuous operation under heavy loads, resisting corrosion and abrasion from abrasive materials like mining tailings or chemical slurries.

Dimensi Pemacu Slewing Planet

RE 240

Sokongan: DBS

Sokongan: Tecc

Aci Berpintal:

Sokongan Sokongan	ØD1	ØD2	S	Ls	L	L1	L2	t	ØDt	Leftenan
	[mm]
DBS	50 h7	60 jam 6	DIN5482 B58x53	37	68.3	50	8	M10 (nombor 3)	32	21
Tecc	50 h7	60 jam 6	DIN5482 B58x53	37	68.3	50	8	M10 (nombor 3)	32	21

Pinion:

Sokongan	m	z	x	ØDE	BU	seorang	S	t	Tmax
	[mm]								Statik [Nm]	Dinamik [Nm]
DBS	6	15	0.5	108	88	2	-	-	6000	5400
	8	9	0.5	95.2	96	0.5	-	-	5000	4500
	10	11	0.5	137	68	2	-	-	6300	5670
	14	13	0.5	224	70	2	DIN5482 B58x53	M10 (nombor 3)	6300	5670
Tecc	6	18	0	120	70	13.5	DIN5482 B58x53	M10 (nombor 3)	6000	5400
	8	10	0.5	104	80	13.5	-	-	5000	4500
	8	14	0.5	136	80	23.5	DIN5482 B58x53	M10 (nombor 3)	6300	5670
	10	13	0	150	80	3.5	DIN5482 B58x53	M10 (nombor 3)	6300	5670
	14	13	0,5	224	70	2	DIN5482 B58x53	M10 (nombor 3)	6500	5670

RE 310/510

Sokongan: DBS

Sokongan: Tecc

Sokongan: T6

Sokongan: T8

Sokongan: T18

Sokongan: NR

Sokongan: NR3

Aci:

Sokongan	ØD1	ØD2	S	Ls	L	L1	L2	t	ØDt	Leftenan
	[mm]
DBS	50 h7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (nombor 3)	32	20
Tecc	50 h7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (nombor 3)	32	20
T6	50 h7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (nombor 3)	32	20
T8	50 h7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (nombor 3)	32	20
T18	62 F7	72 F7	DIN5482 B70x64	51	90	70	10	M10 (nombor 3)	40	22
NR	50 h7	60 jam 6	DIN5482 B58x53	37	68.5	50	8	M10 (nombor 3)	32	20
NR3	50 h7	60 jam 6	DIN5482 B58x53	37	68.5	50	8	M10 (nombor 3)	32	20

Pinion:

Sokongan	m	z	x	ØDE	BU	seorang	S	t	Tmax
	[mm]								Statik [Nm]	Dinamik [Nm]
DBS	8	11	0.5	112.2	78	7	-	-	10500	9450
	9	13	0.5	144	75	7	-	-	10500	9450
	10	11	0.5	137	78	7	-	-	10500	9450
	10	15	0	170	90	10	-	-	10500	9450
	12	10	0.5	155	95	7	-	-	10500	9450
	12	11	0.5	166.8	80	7	-	-	10500	9450
Tecc	6	13	0.65	97.2	65	27	-	-	6900	6210
	8	11	0.5	111.2	88	4	-	-	8300	7470
	8	15	0	136	75	11	DIN5482 B58x53	M10 (nombor 3)	10400	9360
	10	10	0.5	130	90	3	-	-	9500	8550
	14	14	0.5	236.6	100	1	DIN5482 B58x53	M10 (nombor 3)	10500	9450
T6 T8	10	13	0.6	161	86	17	-	-	10500	9450
	10	14	0.5	168	80	2.5	-	-	10500	9450
	10	12	0.55	150.5	93	3	-	-	10500	9450
	12	10	0.5	155	108	5.5	-	-	10500	9450
T18	8	14	0	128	79.5	16	DIN5482 B70x64	M10 (nombor 3)	10500	9450
	10	14	0.32	166.4	90	15			13200	11880
	12	13	0.5	192	80	21			13200	11880
	14	15	0.5	250.6	105	6			13200	11880
NR NR3	5	22	0	120	50	27.5	DIN5482 B58x53	M10 (nombor 3)	9250	8325
	8	11	0.5	110.8	79	10.5	-	-	9250	8325
	8	16	0.5	149.5	73	20.5	-	-	9250	8325
	10	11	0.5	139	100	12	-	-	9250	8325
	10	12	0.5	149	90	19.5	-	-	9250	8325

RE 610

Sokongan: DBS

Sokongan: DBS2

Sokongan: T18

Aci:

Sokongan	ØD1	ØD2	S	Ls	L	L1	L2	t	ØDt	Leftenan
	[mm]
DBS	62 jam 7	72 jam 6	DIN5482 B70x64	51	90	70	10	M10 (nombor 3)	40	22
DBS2	62 jam 7	72 jam 6	DIN5482 B70x64	51	90	70	10	M10 (nombor 3)	40	22
T18	62 f7	72 f7	DIN5482 B70x64	51	90	70	10	M10 (nombor 3)	40	22

Pinion:

Sokongan	m	z	x	ØDE	BU	seorang	S	t	Tmax
	[mm]								Statik [Nm]	Dinamik [Nm]
DBS DBS2	8	14	0	128	79.5	15	DIN 5482 B70x64	M10 (nombor 3)	17500	15750
	10	12	0.5	150	78	5	-	-	21500	19350
	10	13	0.5	160	85	19	DIN 5482 B70x64	M10 (nombor 3)	21000	18900
	10	14	0.5	170	90	5	-	-	24000	21600
	12	10	0	144	100	5	-	-	18500	16650
	12	12	0.5	180	100	5	DIN 5482 B70x64	M10 (nombor 3)	24000	21600
	12	14	0.5	204	105	5	-	-	24000	21600
	14	11	0.5	194.6	105	4	-	-	24000	21600
T18	8	20	0	176	115	15	DIN 5482 B70x64	M10 (nombor 3)	14500	13050
	10	11	0.681	141	85	6	-	-	12000	10800
	12	10	0.5	156	120	6	-	-	12000	10800
	12	11	0.525	168.61	110	6	-	-	13500	12150

RE 810

Sokongan: Tecc

Sokongan: TRecc

Aci:

Sokongan	ØD1	ØD2	S	Ls	L	L1	L2	t	ØDt	Leftenan
	[mm]
Tecc	62 f7	72 f7	DIN5482 B70x64	51	90	70	10	M10 (nombor 3)	40	22
TRecc

Pinion:

Sokongan	m	z	x	ØDE	BU	seorang	S	t	Tmax
	[mm]								Statik [Nm]	Dinamik [Nm]
Tecc	8	14	0	128	79.5	11.5	DIN 5482 B70x64	M10 (nombor 3)	10500	9450
	9	15	0	152.64	101	6.5	-	-	12500	11250
	10	14	0.5	169	90	1.5	DIN 5482 B70x64	M10 (nombor 3)	14500	13050
	12	13	0.5	192	95	32.5			13500	12150
	14	15	0.5	250.6	105	1.5			21000	18900
TRecc	8	15	0.3	140	80	13.5	DIN 5482 B70x64	M10 (nombor 3)	15200	13680
	10	13	0.5	160	90	5.5	-	-	17800	16020
	10	18	0	198	80	5.5	-	-	23800	21420
	12	12	0.5	180	100	3.5	DIN 5482 B70x64	M10 (nombor 3)	19000	17100
	12	14	0.5	199	100	33.5			16000	14400

Key Features of Planetary Slewing Drive Gearbox for Thickners

• Kapasiti Tork Tinggi
  The planetary slewing drive for thickeners provides exceptional output torque ranging from 1,000 to 180,000 Nm, with gear ratios between 3.3 and 3,000, enabling it to efficiently drive heavy raking arms in large sedimentation tanks for optimal slurry settling and solids concentration in demanding industrial environments.
• Compact and Modular Design
  Engineered with a modular structure featuring two- or three-stage planetary gear systems, this slewing drive planetary gearbox ensures space-saving installation and seamless integration into various thickener setups, allowing for customized configurations that enhance flexibility and adaptability in mineral processing and wastewater treatment applications.
• Superior Corrosion and Wear Resistance
  Constructed with high-strength materials and sealed enclosures, the planetary slewing drive gearbox for thickeners offers robust protection against abrasive slurries and corrosive chemicals, promoting extended service life and reliable performance in harsh conditions typical of thickener operations in mining and environmental sectors.
• Enhanced Load-Bearing Capabilities
  Incorporating a precision slewing ring bearing at its core, this planetary slew drives handles significant radial and axial loads while delivering high rotational torque, ensuring stable and precise movement of thickener mechanisms under heavy operational stresses for consistent sedimentation efficiency.
• Low Maintenance and Longevity
  Designed with self-lubricating features and weather-resistant sealing, the planetary slewing gearbox minimizes maintenance requirements and downtime, supporting continuous 24/7 operation in thickeners while reducing overall costs and enhancing reliability for long-term industrial use.
• Efficient and Low-Noise Operation
  Utilizing advanced involute planetary gear transmission, this slewing planetary gearbox achieves stable, low-noise performance with high energy efficiency, facilitating smoother rotations in thickener applications and contributing to a more productive, quieter working environment in processing facilities.

Common Applications of Planetary Slewing Drives

• Sistem Penjejakan Solar
  Planetary slewing drives are extensively utilized in solar photovoltaic installations to precisely orient panels toward the sun, enhancing energy capture efficiency through dual-axis rotation mechanisms that adapt to varying sunlight angles and environmental conditions in renewable energy projects worldwide.
• Cranes and Heavy Lifting Equipment
  In tower cranes, shipboard cranes, and harbor operations, planetary slew drives provide high-torque rotational capabilities essential for smooth, controlled swinging motions, ensuring safe handling of heavy loads in construction, maritime, and industrial settings with minimal backlash and superior durability.
• Wind Turbines and Generators
  These planetary slewing gearboxes facilitate yaw and pitch adjustments in wind energy systems, allowing turbines to align optimally with wind directions for maximum power generation, while withstanding extreme weather and high axial loads in onshore and offshore renewable energy applications.
• Mining and Construction Machinery
  Planetary slewing drive gearboxes power excavators, digger derricks, and drilling equipment in mining operations, delivering robust torque for rotational tasks under harsh, abrasive conditions, thereby improving productivity and reliability in heavy-duty earthmoving and resource extraction processes.
• Marine and Ship Propulsion Systems
  Employed as steering drives in azimuth thrusters and marine vessels, these slewing planetary gearboxes enable precise maneuverability and propulsion control in underwater and surface applications, resisting corrosion and high pressures for enhanced performance in naval and commercial shipping environments.
• Robotics and Industrial Automation
  In robotic arms, articulated buses, and automated guided vehicles (AGVs), slewing drive planetary gearboxes offer compact, high-precision rotation for assembly lines and material handling, supporting seamless integration in manufacturing facilities to boost operational efficiency and accuracy.

Pemacu Lengkung Planet untuk Penolak Azimuth	Pemacu Pemancuan Planet untuk Sistem Penjejakan Solar
Pemacu Slewing Planet untuk Pengorek	Pemacu Slewing Planet untuk Turbin Angin

Choose the Right Planetary Slewing Gearbox for Thickners

1. Load Capacity Requirements
   The load capacity is one of the most critical factors when selecting a planetary slewing gearbox for thickener applications. Consider the weight and volume of solids in the tank, as well as the operational pressure on the raking arms. A gearbox must handle high loads consistently without compromising performance or durability.
2. Rotation Speed and Control
   Evaluate the required rotation speed for the raking arms within the thickener tank. Precise and consistent rotational speed is essential to ensure proper settling of solids and avoid disruptions in the sedimentation process. A gearbox with adjustable speed control provides flexibility for optimizing performance based on operating conditions.
3. Torque Demand
   The torque demand depends on the size of the thickener and the density of the slurry being processed. A planetary gearbox must deliver sufficient torque to handle the heavy-duty operation of driving the raking arms, even in challenging conditions with abrasive or high-density materials.
4. Operating Environment
   Consider the working environment of the thickener. If the slewing gearbox will be exposed to abrasive materials, high humidity, or chemical corrosion, ensure it is built with materials and coatings designed to resist these conditions. A robust, corrosion-resistant gearbox ensures longer service life and reliable performance in harsh industrial settings.
5. Space and Installation Constraints
   Assess the physical dimensions of the thickener system and the available space for gearbox installation. Planetary slewing gearboxes are known for their compact design, but it’s essential to choose a model that fits seamlessly into the existing setup without requiring expensive modifications or additional components.
6. Customization and Compatibility
   Different thickener designs may require specific planetary slewing drive gearbox sizes, gear ratios, or configurations. Choose a gearbox that can be customized to match your thickener’s unique requirements. Ensuring compatibility with your system not only improves efficiency but also reduces downtime and maintenance costs in the long run.