Червячные редукторы WPA/Червячные редукторы

A WPA worm gear reducer, also known as a worm gearbox, is a compact mechanical power transmission device designed to reduce rotational speed while increasing torque. It consists of a worm (a screw-like gear) meshing with a worm wheel (a toothed gear) at a 90-degree angle, enabling efficient power transfer between non-intersecting shafts. WPA worm gearboxes are widely used in industries like metallurgy, mining, and packaging for applications such as conveyor drives and lifting systems.

A WPA worm gear reducer, also known as a worm gearbox, is a compact mechanical power transmission device designed to reduce rotational speed while increasing torque. It consists of a worm (a screw-like gear) meshing with a worm wheel (a toothed gear) at a 90-degree angle, enabling efficient power transfer between non-intersecting shafts. The WPA series worm gear speed reducer, typically made with a cast iron housing and a bronze worm gear, offers a high reduction ratio (10:1 to 60:1), self-locking capabilities under certain conditions, and smooth, quiet operation. Its robust design, featuring a lower input shaft and upper output shaft, ensures durability and low maintenance. WPA worm gearboxes are widely used in industries like metallurgy, mining, and packaging for applications such as conveyor drives and lifting systems.

Червячный редуктор WPA

WPA Worm Gear Reducer Specifications

Название продукта:WPA Worm Gearbox/ Worm Gear Speed Reducer
Модель:WPA
Размер:40,50,60,70,80,100,120,135,155,175,200,250
Соотношение:1:10,15,20,25,30,40,50,60,200,300,400,500,600,800,900
Цвет:Синий/Зеленый/Черный/Индивидуальный
Материал:Корпус: литой под давлением чугун
Червячная передача: Copper9-4
Вал: хромированная сталь 451ТП5Т
Упаковка:Ящик из картона и фанеры
Несущий:C&U/SKF/HRB или по запросу заказчика
Тюлень:NAK/SKF/KSK или по запросу заказчика
Гарантия:один год
Входная мощность:0,06 кВт ~ 15 кВт
Фланец IEC:56B14, 63B14, 63B5, 63B5, 71B14, 80B14 и т. д.
Смазка:Синтетические и минеральные
Использование:Пластмассы, металлургия, напитки, горнодобывающая промышленность, подъемно-транспортное оборудование, химическое строительство и т. д.

WPA Worm Gearbox Dimensions

WPA Worm Gearbox Dimensions

МодельСоотношениеААББББССЧАСHLМНЭФГЗ
401/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
1438711474401384010070801310
5017510815097501765012D140951101512
60198120168112602046013D1501051202012
70231140194131702367015D1901151502015
80261160214142802688017D2201351802015
10032219025416910033610019D2701552202515
12037121928219012043012023D3201802603018
13542224931721013548013525D3502002903018
14743225632021014746012325D3502002803218
15549729538225215553113527.5D3902203203521
17553431438825517560016031D4302503504021
20058034245631920066617536D4802903904024
25070342055238525080020046D5603804804528
РазмерСоотношениеinput shaftoutput shaftМасса
(кг)
Количество масла
(Л)
ГСУTXVЛССWXY
401/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
25124x2.528145X340.13
6030124x2.540175x370.17
7040155x350227x4100.22
8040185x360287x4150.60
10050227x4653210x4.5200.85
12050257x4753810x4.5351.50
13565307x4854512x4.5603.20
147753510x4.5955516X6803.60
155753510x4.5955516x6983.70
175854012x51106018X71103.80
200854514x5.51106518X71504.60
250955014x5.51257020x7.52156.50
1106018x71559025x93609.00

WPA Worm Reducer Gearbox Part Structure

Структура детали червячного редуктора

1Рамка13Уплотнительное кольцо
2Червячное колесо14Уплотнительное кольцо
3Червячный вал15Крышка масляного отверстия
4Выходной вал16Приколоть
5Крышка выходного вала17Датчик уровня масла
6Крышка выходного вала18Масляная пробка
7Крышка входного вала19Ключ
8Крышка входного вала20Ключ
9Несущий21Ключ
10Несущий22Винт с внутренним шестигранником
11Сальник23Винт с внутренним шестигранником
12Сальник24Прокладка

WPA Worm Gear Reducer Design Features

  • High Reduction Ratio
    The WPA worm gear reducer achieves high reduction ratios, typically ranging from 10:1 to 60:1, allowing significant speed reduction and torque amplification. This makes it ideal for applications requiring precise control and high output torque, such as conveyor systems and heavy machinery, ensuring efficient power transmission.
  • Compact and Robust Housing
    Constructed with a cast iron housing, the WPA worm drive gearbox offers exceptional durability and resistance to wear. Its compact design optimizes space in industrial setups, providing structural integrity under heavy loads while maintaining a lightweight profile for easy installation and maintenance in various applications.
  • Возможность самоблокировки
    The worm and worm wheel configuration enables self-locking under specific conditions, preventing back-driving. This feature ensures safety and stability in applications like lifting equipment, where maintaining position without external braking is critical, enhancing operational reliability in demanding industrial environments.
  • Плавная и тихая работа
    The WPA worm gear speed reducer’s worm gear meshing produces minimal noise and vibration due to its precise engineering. This ensures smooth operation, making it suitable for noise-sensitive environments like packaging or food processing, where consistent performance and low acoustic interference are essential.
  • Efficient Heat Dissipation
    Designed with integrated cooling fins and high-quality materials, the WPA worm gear drive gearbox effectively dissipates heat generated during operation. This thermal management extends the lifespan of internal components, ensuring reliable performance in continuous-duty applications like mining or metallurgy under high-temperature conditions.
  • Low Maintenance Design
    The WPA worm gear reducer incorporates high-quality bronze worm gears and sealed bearings, reducing wear and maintenance needs. Its robust construction minimizes downtime, making it cost-effective for industries requiring long-term, reliable operation, such as material handling and automation systems.

WPA Worm Gear Reducer Design Features

WPA Worm Drive Gearbox Applications

  • Металлургическая промышленность
    WPA worm drive gearboxes are extensively used in metallurgy for driving rolling mills and conveyor systems. Their high torque output and self-locking feature ensure precise control and safety in heavy-duty operations, handling molten metal and heavy loads with reliable performance.
  • Горнодобывающая промышленность
    In mining, WPA worm gear reducers power equipment like crushers and belt conveyors. Their robust cast iron housing withstands harsh environments, while high reduction ratios provide the torque needed for moving heavy materials, ensuring efficient and durable operation in demanding conditions.
  • упаковочная промышленность
    WPA worm gearboxes drive packaging machinery, such as fillers and sealers. Their smooth, quiet operation minimizes disruptions in noise-sensitive environments, and compact design allows integration into space-constrained setups, ensuring precise and reliable performance for high-speed packaging processes.
  • Отрасль погрузочно-разгрузочных работ
    Used in cranes and hoists, WPA worm drive reduction gearboxes offer self-locking capabilities to secure heavy loads. Their high torque and low maintenance design make them ideal for continuous material handling, improving efficiency and safety in warehouses and logistics operations.
  • пищевая промышленность
    WPA worm drive gearboxes are employed in food processing equipment like mixers and conveyors. Their sealed design prevents contamination, and quiet operation suits cleanroom environments. The durable construction ensures reliable performance, meeting stringent hygiene and efficiency standards in food production.
  • Строительная отрасль
    In construction, WPA worm reducer gearboxes drive machinery like concrete mixers and lifting systems. Their ability to handle high torque and resist environmental stress makes them suitable for rugged sites, providing consistent power transmission and durability for heavy-duty construction tasks.
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Детали

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