ZQ60HE High-Speed Fully Electric Injection Blow Molding Machine (European)
Our ZQ60HE High-Speed Fully Electric Injection Blow Molding Machine integrates a full European-style structural design, laying a solid foundation for long-term stable operation. With damping force 20% to 30% higher than that of similar products, it ensures uniform wall thickness and flawless finish of work pieces. The standard servo rotation system enables precise control and simple operation, reducing the learning curve for operators. This full electric injection blow molding machine is widely adopted across multiple industries, including pharmaceutical packaging, cosmetic containers, food-grade beverage bottles, agricultural chemical packaging, and daily chemical products.
Our ZQ60HE High-Speed Fully Electric Injection Blow Molding Machine integrates a full European-style structural design, laying a solid foundation for long-term stable operation. With damping force 20% to 30% higher than that of similar products, it ensures uniform wall thickness and flawless finish of work pieces. The standard servo rotation system enables precise control and simple operation, reducing the learning curve for operators. Thanks to the unique pressurized clamping structure, the booster cylinder does not participate in mold opening or closing, which not only improves clamping stability but also reduces energy consumption by 10% to 20% compared to industry standards. As a leading all electric injection blow molding machine, the ZQ60HE sets a new benchmark in the field of plastic bottle manufacturing.
This full electric injection blow molding machine is widely adopted across multiple industries, including pharmaceutical packaging, cosmetic containers, food-grade beverage bottles, agricultural chemical packaging, and daily chemical products. With a bottle capacity range from 1 ml to 2000 ml and support for materials such as HDPE, LDPE, PP, PS, and HIPS, the ZQ60HE delivers outstanding versatility for diverse production needs. Whether you are producing small eye drop bottles or large-volume body wash containers, this blow injection molding machine provides the precision, speed, and energy efficiency required by modern plastic packaging operations.
기술 사양
| 이름 | Unit | ZQ60HE |
| Injection System | ||
| Screw Diameter | mm | 45/50 |
| Screw L/D | % | 22:1 |
| Injection weight | g | 280/360 |
| Heating power | KW | 10.3+4 |
| Number of barrel zone | — | 3+N |
| Injection stroke | mm | 200 |
| Clamping System | ||
| Clamping force of injection | 케이엔 | 400 800 |
| Opening stroke for injection | mm | 140 |
| Clamping force of blowing | 케이엔 | 200 |
| Opening stroke for blowing | mm | 140 |
| Lifing height of rotary table | mm | |
| Mould | ||
| Max.Platen size(LxW) | mm | 600×420 |
| Mold thickness | mm | 240 |
| Dia.of bottle | mm | 120 |
| Botle height | mm | 220 |
| Suitable bottle height | mm | 1-2000 |
| Stripping stroke | mm | 220 |
| Hydraulic systemHydraulic | ||
| Pressure | Map | - |
| Motor power | KW | - |
| Dry cycle | 에스 | 2.5 |
| Total Power | KW | 90 |
| Operating power | % | 15-25 |
| 기타 | ||
| Min.Air pressure ofcompressed air | MPa | 0.8-1.2 |
| Compressed air capacity | M³/min | |
| Water flowage | M³/h | |
| Cooling water pressure | MPa | - |
| Dimension(LxWxH) | 중 | 3×1.3×1.7 |
| Net weight | Ton | 6 |
| Injection Servo Motor | KW | 22 |
| Material Feeding Servo Motor | KW | 18 |
| Clamping Servo Motor | KW | 15KW+15KW |
| Carriage Movement Servo Motor | KW | 1 |
| Ejector Servo Motor | KW | 0.4 |
| Rotary Servo Motor | KW | 2.9 |
ZQ60HE IBM Machine Features
1. 100% Servo-Driven, Zero Hydraulic Oil
All machine movements on the ZQ60HE are driven entirely by high-performance servo motors, completely eliminating the need for hydraulic oil. This makes the system significantly cleaner than traditional hydraulic injection blow molding machines and removes the risk of oil contamination in production environments. The fully servo-driven architecture also means lower maintenance requirements, reduced fluid waste, and a more environmentally responsible manufacturing process. For facilities producing pharmaceutical or food-grade containers, this oil-free design is a critical compliance advantage.
2. 20% Faster Cycle Time, Up to 115,000 Bottles/Day
Cycle time on this plastic injection blow molding machine is approximately 20% faster than conventional hydraulic models. For a standard 30 ml bottle, each cycle takes only 8.2 seconds, yielding approximately 105,000 bottles within 24 hours of continuous operation. Under optimal conditions, the maximum daily output can reach up to 115,000 bottles. This exceptional throughput makes the ZQ60HE one of the best injection blow molding machine options for high-volume production lines that demand consistent speed and minimal downtime.
3. 30% Lower Energy Consumption
Energy consumption on this IBM injection blow molding machine is about 30% lower compared to traditional hydraulic-driven machines. As a reference, when producing 30 ml bottles, the ZQ60HE consumes approximately 12 kWh per hour. This remarkable energy efficiency stems from the servo motor system, which only draws power when motion is required, unlike hydraulic pumps that run continuously. With operating power rated at just 15% to 25% of total capacity, manufacturers can achieve substantial cost reductions on their electricity bills over the long term.
4. Precision Servo System with Absolute Encoders
The servo system on the ZQ60HE uses absolute encoders across all axes, ensuring exceptional repeatability and positional accuracy during every production cycle. Unlike incremental encoders that may lose reference after power interruptions, absolute encoders retain their position data at all times, reducing setup time and eliminating re-homing procedures. This level of precision is essential for producing pharmaceutical bottles, cosmetic containers, and other products where tight dimensional tolerances and consistent wall thickness are non-negotiable quality requirements.
5. Hygienic Bottom-Up Design for Pharma Packaging
The ZQ60HE features a bottom-up structural design that ensures absolutely no lubricating oil is present above the mold area. This clean-zone architecture meets the stringent hygienic requirements for pharmaceutical packaging and high-quality plastic bottle production. The adjustable clamping force, ranging from 40 to 80 tons, allows operators to fine-tune the system for different product specifications without compromising cleanliness. For manufacturers in regulated industries seeking a customized injection blow molding machine for sale, this hygienic design provides a significant competitive advantage.
6. Fully Automated with Downstream Integration
The injection unit on this machine is driven by an electric cylinder, offering enhanced injection stability and significantly reduced maintenance costs. The rear of the conveyor can be connected to a visual inspection system for checking foreign particles in the bottle body, insufficient material at the bottle mouth, and uneven bottle bottoms. This enables unattended, fully automated operation around the clock. Additionally, the conveyor output can also be connected to side-leak testers, labeling machines, and automatic packaging equipment, creating a complete production line from raw material to finished, packaged product.
How Does a Full Electric Injection Blow Molding Machine Work
1. Preform Injection
During the first station, raw plastic material is plasticized by the screw barrel and injected into the injection mold cavity under high pressure. The bottle neck, including threads and sealing surfaces, is molded with high precision during this stage. Once the preform reaches the correct temperature and shape, the injection mold opens in a controlled sequence. The mandrel, which holds the newly formed preform, then rotates to the blow molding station. This process guarantees that every preform produced by the injection blowing molding machine has consistent weight, uniform wall distribution, and a perfectly sealed neck finish.
2. Blow Molding
At the blow molding station, compressed air is introduced through the core mandrel into the heated preform. The air pressure forces the softened plastic outward until it conforms to the inner contours of the blow mold cavity. The bottle shape and the number of cavities determine the precise configuration of this station. After the plastic material clings to the mold walls and cooling is completed, the blow mold opens. The mandrel, now carrying the fully formed bottle, rotates to the stripping station. This stage ensures each bottle has smooth surfaces, consistent wall thickness, and exact dimensional accuracy throughout the body.
3. Stripping and Ejection
At the stripping station, the finished bottles are automatically ejected from the cooled core rods and transferred onto the output conveyor for collection and downstream processing. What makes this IBM machine highly efficient is that all three actions occur simultaneously: while one set of preforms is being injected, another set is being blown, and a third set is being stripped and ejected. This three-station rotary design maximizes throughput, minimizes cycle time, and produces virtually zero scrap. The bottles emerge with no bottom weld, no flash, and no post-processing requirements, ready for immediate quality inspection and packaging.
Applications of the Injection Blow Moulding Machine
1. Chemical Bottles
The ZQ60HE produces chemical bottles with exceptional resistance to corrosion and leakage. Using HDPE or PP materials, these containers feature 100% sealed mouths and uniform wall thickness, ensuring safe storage and transport of industrial chemicals, cleaning agents, and solvents. The zero-flash design eliminates weak points that could lead to chemical leaks.
2. Cosmetic Bottles
For the cosmetics industry, this injection blow moulding machine delivers bottles with flawless surface finishes and precise neck threading. The injection blow molding process produces containers without bottom welds or parting lines, ensuring premium visual quality for lotions, creams, serums, and other personal care products that demand elegant packaging presentation.
3. Pharmaceutical Bottles
Pharmaceutical packaging is a core application area for this machine. The oil-free, bottom-up design meets GMP hygiene standards. Tablet bottles, syrup bottles, and capsule containers are produced with precise gram-weight control, perfect sealing integrity, and zero burrs. Paired with downstream visual inspection, every bottle meets the strict quality requirements of the pharmaceutical supply chain.
4. Beverage Bottles
The ZQ60HE efficiently produces beverage bottles in various sizes, from small 50 ml juice shots to larger 500 ml water bottles. The consistent wall thickness and excellent surface clarity achieved by the injection blow molding process make these bottles suitable for juices, dairy drinks, health beverages, and other liquid food products requiring food-safe certified containers.
5. Pesticide Bottles
Agricultural chemical packaging requires robust containers that resist chemical degradation and prevent leakage during storage and transportation. The ZQ60HE produces pesticide bottles with thick, uniform walls and leak-proof seals using HDPE material. The precision neck molding ensures compatibility with standard agricultural spray caps and child-resistant closures commonly used in the agrochemical industry.
6. Body Wash Bottles
Large-volume body wash and shampoo bottles, typically ranging from 200 ml to 1000 ml, are produced with excellent squeeze-ability and smooth outer surfaces. The injection blow molding process ensures these daily chemical containers have consistent volume accuracy, strong bottom integrity, and attractive transparent or opaque finishes suitable for retail shelf appeal and consumer convenience.
7. Eye Drop Bottles
Eye drop bottles demand the highest levels of precision and cleanliness in plastic bottle manufacturing. These small-volume containers, typically 5 ml to 15 ml, require perfectly molded tips and leak-proof seals. The ZQ60HE excels in this application because its servo-driven precision and oil-free environment ensure each bottle meets the strict requirements for ophthalmic pharmaceutical packaging.
8. Medicinal Spray Bottles
Medicinal spray bottles, including nasal sprays and oral spray containers, require extremely precise neck dimensions for accurate pump assembly. The ZQ60HE produces these specialized bottles with thread accuracy that ensures a 100% airtight seal, preventing contamination and preserving medication effectiveness. The clean production environment and consistent quality make this machine the ideal solution for medical spray packaging manufacturers.
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| Food Bottle | Pharmaceutical Bottle |
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| Medicinal Spray Bottle | Body Wash Bottle |
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| Condiment Bottle | Cosmetic Bottle |
All Electric Injection Blow Molding Machine Components
1. Stock Preparation / Injection Device
The injection device is the heart of the machine, responsible for plasticizing raw material and injecting it into the mold under controlled pressure. On the ZQ60HE, this unit is powered by a 22 KW servo motor and features a 45/50 mm screw with a 22:1 L/D ratio, delivering precise material dosing and stable plasticizing performance for each cycle.
2. Hot Runner System
The hot runner system maintains a consistent melt temperature from the injection nozzle to each cavity, preventing cold slugs and ensuring uniform material flow. An optimized hot runner layout minimizes gram-weight deviation and wall-thickness variation across all cavities, which is critical for maintaining the quality consistency that buyers expect from a professional injection blow molding machine manufacturer.
3. Core Rod Assembly
The core rods serve as the internal mandrels around which the preform is molded and subsequently blown. Each core rod features internal cooling channels that maintain optimal temperature for fast cycle times and effective core cooling. The specially engineered structure ensures rapid heat extraction while preserving the dimensional accuracy of the finished bottle throughout the three-station rotary process.
4. Bottle Preform
The bottle preform is the intermediate product created during the injection stage. It contains the fully formed bottle neck with precise threads and sealing surfaces, along with a tubular body that will be inflated during the blowing stage. The quality of the preform directly determines the final bottle quality, making precise temperature control and material distribution during injection absolutely essential.
5. Injection Mold
The injection mold shapes the preform with high-precision cavity geometry. On the ZQ series, injection molds are manufactured from imported S136 steel alloy or 4Cr13 stainless steel for extended service life. The interchangeable cavity and neck inserts allow for convenient product changeovers, while specially designed cooling channels maintain stable temperature distribution throughout the molding process.
6. Injection Station
The injection station is where the raw plastic is formed into preforms. It houses the injection mold, clamping mechanism, and material feed system. On the ZQ60HE, the injection clamping force ranges from 400 to 800 KN, providing enough pressure for multi-cavity operations while the servo-driven clamping system ensures smooth, precise, and energy-efficient mold closing and opening sequences.
7. Blow Station
The blow station receives the hot preforms from the injection station and inflates them with compressed air (0.8 to 1.2 MPa) to form the final bottle shape. With a blowing clamping force of 200 KN, this station provides stable mold contact during inflation, ensuring uniform wall thickness and smooth surface quality. The number of cavities at this station matches the injection station configuration for synchronized operation.
8. Blow Mold
The blow mold defines the final shape, texture, and dimensions of the finished bottle. Like the injection mold, it is built from high-grade steel to withstand repeated cycles at high pressure. The internal cavity surface is precision-machined to deliver a flawless exterior finish on every bottle. Customizable blow mold designs allow manufacturers to produce a wide variety of bottle shapes, sizes, and surface patterns.
9. Stripping Station
The stripping station is where finished bottles are automatically ejected from the core rods. The ejector servo motor (0.4 KW) gently removes each bottle without deformation and places it onto the output conveyor. This station works in perfect synchronization with the injection and blow stations, enabling continuous production. The reliable stripping action prevents bottle damage and ensures zero-defect output rates.
Injection Blow Molding Machine vs. Injection Stretch Blow Molding Machine
Injection Blow Molding (IBM)
Injection blow molding uses a two-step process within a single machine. First, a preform is injection molded with precise wall thickness and a fully formed neck finish. The preform then transfers on the core rod to a blow mold, where compressed air inflates it to the final container shape. This technique provides better dimensional accuracy and is ideal for smaller, more complex plastic parts. Because the process produces bottles with no bottom weld line, the finished containers exhibit improved strength and superior appearance. Many industries rely on this injection blow molding machine process for pharmaceutical bottles, cosmetic containers, and small specialty packaging.
Injection Stretch Blow Molding (ISBM)
The injection stretch blow molding machine modifies the injection blow molding process by adding an axial stretching step. After creating the preform, a stretch rod elongates it lengthwise before inflation. This stretching aligns the polymer chains in two directions, resulting in biaxially oriented plastic. The process produces containers with enhanced mechanical strength, improved clarity, and better barrier properties. A single stage injection stretch blow molding machine completes all steps in one integrated cycle, while two-stage systems use separately manufactured preforms. The ISBM machine is the preferred choice for manufacturing PET beverage bottles and food packaging where transparency and material strength are essential.
Comparison Table: Types of Blow Molding Processes
| 프로세스 | Key Characteristics | Operational Principles | 일반적인 적용 사례 |
|---|---|---|---|
| Injection Blow Molding | Uses injection molded preform, transferred to blow mold for inflation. | Preform molded with controlled wall thickness, transferred, inflated to final shape. | Better dimensional accuracy; smaller, complex parts; no bottom weld; pharma and cosmetics. |
| Stretch Blow Molding | Adds axial stretching of preform before blowing, creating biaxial orientation. | Preform stretched axially by rod, then inflated, aligning polymer chains. | Biaxially oriented plastics; enhanced strength and clarity; common for PET bottles. |
Performance Comparison: Speed, Efficiency, Strength, and Precision
| 측면 | Injection Blow Molding | Stretch Blow Molding (ISBM) |
|---|---|---|
| Production Speed | Faster (preformed preforms allow quicker cycles) | Moderate (additional stretching and heating) |
| Material Efficiency | Good (precise material control) | Excellent (nearly 100% utilization) |
| Wall Thickness Control | High precision for small containers | Excellent (biaxial orientation) |
| 인장 강도 | 좋은 | High (biaxial orientation) |
| Clarity | Good for small parts | Excellent (PET bottles) |
| Weight Reduction | 보통의 | 10-15% lighter possible |
| Design Precision | High (pharma, cosmetics) | Best for complex, tight tolerances |
| 재료 호환성 | HDPE, LDPE, PP, PS, HIPS | Primarily PET |
Production speed plays a crucial role in process selection. The injection blow molding machines achieve high efficiency with multi-cavity molds, reaching cycle times as low as 8.2 seconds on the ZQ60HE. Material efficiency also differs significantly: stretch blow molding with an ISBM machine offers nearly 100% raw material utilization due to precise preform dimensions, while extrusion blow molding generates more waste from parison trimming. Wall thickness uniformity is a defining advantage of injection blow molding for small containers, and the biaxial stretching in injection stretch blow molding machine models delivers superior clarity and mechanical strength for PET beverage bottles. For injection blow molding machine manufacturers like CMN Transmission, understanding these process differences helps customers choose the right technology for their specific production requirements.
Compatible Raw Materials
HDPE (High-Density Polyethylene)
Common Uses: Detergent bottles, water bottles, pharmaceutical containers.
장점: HDPE is highly durable and resistant to cracking, making it the preferred material for products that require strength, chemical resistance, and long-term wear resistance. It is the most commonly processed resin on injection blow molding machines worldwide.
PS (Polystyrene)
Common Uses: Disposable tableware, clear packaging, lactic acid bacteria bottles.
장점: PS is highly transparent and easy to mold, making it ideal for low-cost, high-clarity products. It is particularly popular for producing yogurt-style lactic acid bacteria bottles, medical sample containers, and transparent display packaging where visual product presentation is a priority.
PP (Polypropylene)
Common Uses: Food containers, pharmaceutical packaging, medical bottles.
장점: PP is heat-resistant and chemically resistant, making it ideal for food-related products or containers that must withstand steam sterilization. Its excellent clarity in clarified grades also makes it popular for health supplement packaging and transparent container applications on a plastic injection blow molding machine.
HIPS (High-Impact Polystyrene)
Common Uses: Toys, appliance parts, specialty containers, LED bulb covers.
장점: HIPS is strong and impact-resistant, making it ideal for products that need durability and structural stability. It is commonly processed on a led bulb cover injection blow molding machine to produce light-diffusing covers and housings that require both impact resistance and good surface aesthetics.
LDPE (Low-Density Polyethylene)
Common Uses: Squeeze bottles, flexible containers, dispensing bottles.
장점: LDPE is more flexible than HDPE and offers good transparency and squeeze-ability. It is particularly suitable for containers that need to be compressed by the user, such as condiment bottles, cosmetic dispensers, and certain pharmaceutical packaging applications.
LLDPE (Linear Low-Density Polyethylene)
Common Uses: Packaging containers, industrial bottles, agricultural chemical bottles.
장점: LLDPE offers an excellent balance of flexibility and toughness, combining the best properties of both HDPE and LDPE. It is ideal for both consumer and industrial products that require puncture resistance, environmental stress crack resistance, and reliable structural integrity during shipping and handling.
ZQ Series Automatic Mould Characteristics
1. Interchangeable Cavity and Neck Design
The injection mold features an activity-designed cavity and neck insert structure with specially engineered coolant channels. These components can be changed conveniently, allowing operators to switch between different bottle sizes and neck specifications without replacing the entire mold base. The optimized channel layout ensures stable temperature control across the mold, maintaining consistent billet dimensions throughout extended production runs.
2. Premium S136 / 4Cr13 Stainless Steel Construction
All injection molds in the ZQ series use imported S136 steel alloy or 4Cr13 stainless steel, both known for exceptional hardness, corrosion resistance, and mirror-polishing capability. The high-strength steel significantly extends the service life of the mold, reducing long-term tooling costs. This material choice ensures that even after hundreds of thousands of cycles, the mold cavity maintains its original surface quality and dimensional precision.
3. Optimized Hot Runner and Preform System
The hot runner system and preform (bottle embryo) geometry have been optimized together to minimize gram-weight deviation and wall-thickness variation across all cavities. The special structure of the core mandrel maintains fast molding cycles while delivering effective core cooling. This integrated approach ensures that every preform produced has the precise material distribution required for uniform bottle quality.
4. 100% Sealed Mouth and Thread Accuracy
The bottle mouth and thread produced by ZQ series molds are accurate in size and achieve 100% sealing performance. This eliminates the need for secondary finishing operations and ensures that every bottle is compatible with standard caps, pump assemblies, and spray heads. The precise thread profile also guarantees consistent torque requirements during capping, which is essential for automated filling and capping line integration.
5. Zero Burrs and Flash-Free Production
There are no burrs, flash, or waste material on the mouth or bottom of any bottle produced by this mold system. Unlike extrusion blow molding, which requires trimming operations to remove excess material, the injection blow molding process with ZQ series molds produces bottles that are ready for immediate use. This zero-waste characteristic not only saves raw material but also eliminates the need for a scrap edge injection blow molding machine or post-processing trimming station.
6. Consistent Size, Weight, and Wall Thickness
Every bottle produced by ZQ series molds maintains consistent product size, weight, mold line appearance, and bottle wall thickness from the first piece to the last. The gram-weight deviation across multiple cavities is held to approximately 1%, which is significantly better than the 3% or higher variation typical of extrusion blow molding processes. This consistency is critical for pharmaceutical, cosmetic, and food packaging applications.
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Operating Precautions
1. Pre-Operation Safety Inspection
Before starting the machine, operators must conduct a thorough pre-operation inspection of all servo motor connections, compressed air supply lines, and cooling water circuits. Verify that the air pressure is within the required 0.8 to 1.2 MPa range and that all safety guards and emergency stop buttons are functioning correctly. Check the barrel heating zones to ensure they have reached the target processing temperature for the specific resin material being used.
2. Material Drying and Feed Quality
Always ensure that raw material pellets are properly dried according to the resin manufacturer specifications before feeding them into the hopper. Moisture content in HDPE, PP, and other resins can cause surface defects such as splay marks, bubbles, and poor wall thickness uniformity. Use a dedicated resin dryer and maintain the recommended drying temperature and duration for each material type to achieve the best results from your injection blow molding machine.
3. Clamping Force Adjustment
Adjust the clamping force appropriately based on the bottle size, wall thickness, and resin type being processed. The ZQ60HE supports adjustable clamping force from 40 to 80 tons. Using excessive clamping force can damage the mold or deform the bottle neck, while insufficient force may result in flash or poor sealing. Always start with the recommended setting and make incremental adjustments based on the quality of the initial production samples.
4. Cooling System Maintenance
Maintain the cooling water system at the recommended flow rate and pressure to ensure optimal mold temperature control and core rod cooling. Inadequate cooling can lead to longer cycle times, inconsistent wall thickness, and deformation of the finished bottles. Regularly inspect water filters and clean the cooling channels to prevent mineral buildup or blockages that could reduce heat transfer efficiency over time.
5. Servo Motor and Electrical Care
The servo motors on the ZQ60HE are equipped with absolute encoders that provide precise position feedback. Keep the servo motor cooling vents clear of dust and debris, and ensure the electrical cabinet is properly ventilated. Periodically inspect encoder cables and servo drive connections for signs of wear or loose terminals. Follow the recommended service intervals for servo motor lubrication to maintain the long-term reliability of the drive system.
6. Mold Handling and Storage
When changing molds, always follow the correct procedure for lowering the rotary table and releasing the clamping pressure before removing mold components. Store unused molds in a clean, dry environment with anti-rust coating applied to all cavity surfaces. Proper mold handling prevents damage to the precision machined surfaces and extends the service life of your tooling investment. Use calibrated torque wrenches when fastening mold components to avoid over-tightening or uneven stress distribution.
How to Customize IBM Machine Products
Before selecting an injection blow molding machine model, CMN Transmission usually reviews the bottle drawing, material, weight target, neck finish, cavity count, output target, and downstream automation requirements. Here are the essential factors our engineering team evaluates for every customer inquiry:
1. Bottle Capacity and Drawing
The bottle capacity and detailed engineering drawing define the required clamp force, mold size, core rod layout, and cooling requirements. A 30 ml pharmaceutical bottle has entirely different tooling needs compared to a 500 ml body wash container. Providing accurate drawings with dimensions, wall thickness targets, and neck specifications allows CMN Transmission to recommend the optimal machine model and mold configuration for your project.
2. Resin Grade and Bottle Weight
The specific resin grade (HDPE, LDPE, PP, PS, HIPS, etc.) and target bottle weight directly impact the plasticizing capacity, processing temperature range, and achievable cycle time. Different polymers require different screw configurations, barrel zone temperatures, and cooling parameters. Specifying the resin grade and target gram weight upfront enables accurate capacity matching between the material requirements and the machine capabilities.
3. Neck Finish and Cap Type
The neck finish determines the thread design, sealing tolerance, and mold precision requirements. Whether you need a standard continuous-thread finish, a snap cap profile, a spray pump fitting, or a child-resistant closure, the mold design must be precisely matched to the cap type. CMN Transmission can provide detailed guidance on standard neck finish options and custom thread specifications to ensure perfect cap compatibility.
4. Required Output and Cavity Count
The daily or monthly production target, combined with the bottle size, connects the bottle design to the right machine size and mold cavity configuration. Higher output targets may require more cavities per cycle or a larger machine model such as the ZQ80 or ZQ110. Understanding your output requirements helps CMN Transmission recommend the most cost-effective combination of machine model, cavity count, and production schedule to meet your business goals.
Why Choose CMN's Injection Blow Molding Machines?
CMN Transmission is a professional injection blow molding machine manufacturer primarily engaged in the research and development, production, sales, and global trade of automatic one-step "injection-blowing" blow molding machines and supporting injection-blowing mold systems. Our product range includes injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and a full line of auxiliary equipment. Located in a well-connected industrial zone with convenient transportation access, CMN Transmission combines engineering excellence with efficient global logistics to serve customers on every continent.
CMN Transmission brings together an outstanding R&D team of experienced engineering and technical professionals specializing in injection-blowing machinery and injection-blowing mold technology. With extensive theoretical knowledge and practical field experience, our team provides detailed and attentive "pre-sale", "in-sale", and "after-sale" services that cover the entire project lifecycle from initial consultation through installation, commissioning, and long-term production support.
Our product applications cover pharmaceutical packaging, food packaging, health care packaging, cosmetic packaging, and other plastic packaging industries. Our machines can produce 1 ml to 1000 ml plastic containers using a wide range of materials including HDPE, LDPE, PP, PS (lactic acid bacteria bottles), high-transparent PS, ABS, environmental corn-based material, EVA, and PCTG. Whether you need a customized injection blow molding machine for sale or a standard production-ready configuration, CMN Transmission has the expertise and manufacturing capability to deliver.
CMN Transmission adheres to the enterprise development philosophy of "self-reliance, integrity, pragmatism, innovation, and responsibility." We are committed to building one-stop "turnkey" projects that produce high-end injection-blowing products with satisfactory quality. With overseas agents in Korea, India, Turkey, Russia, South Africa, Brazil, America, and Mexico, and a growing base of satisfied customers worldwide, CMN Transmission is your trusted partner for reliable, energy-efficient, and high-performance injection blow molding machine solutions. Contact us today for a competitive quote and personalized technical consultation.
자주 묻는 질문
Q1: What is the maximum bottle capacity that the ZQ60HE injection blow molding machine can produce?
A: The ZQ60HE supports a bottle capacity range from 1 ml to 2000 ml. The maximum bottle diameter is 120 mm and the maximum bottle height is 220 mm. The specific cavity count depends on the bottle size, with smaller bottles allowing more cavities per cycle and larger bottles requiring fewer cavities. CMN Transmission can provide a detailed cavity layout based on your bottle drawing and specifications.
Q2: How much energy does this all electric injection blow molding machine save compared to hydraulic models?
A: The ZQ60HE consumes approximately 30% less energy than comparable hydraulic injection blow molding machines. For example, when producing 30 ml bottles, the machine uses about 12 kWh per hour. The operating power consumption is only 15% to 25% of the total installed 90 KW capacity, because the servo motors draw power only during active movement, unlike hydraulic pumps that run continuously.
Q3: What raw materials are compatible with this plastic injection blow molding machine?
A: The ZQ60HE processes a wide range of thermoplastic resins including HDPE, LDPE, LLDPE, PP, PS, HIPS, high-transparent PS, ABS, PCTG, and EVA. It can also handle bio-based corn-derived plastics. The machine capacity supports bottle weights from 280 g to 360 g depending on the screw diameter selected (45 mm or 50 mm), and the 3+N barrel zone configuration allows precise temperature profiling for each material type.
Q4: Can the ZQ60HE be used as a replacement of Aoki injection blow molding machine?
A: Yes, many customers have successfully deployed the ZQ60HE as a high-performance replacement of Aoki injection blow molding machine units. The ZQ60HE offers comparable or superior production performance with its fully electric servo drive, European-style structural design, and adjustable clamping force from 400 to 800 KN. The competitive pricing and comprehensive after-sales support from CMN Transmission make it an attractive option for facilities looking to upgrade or expand their production capacity.
Q5: What is the daily output of this IBM injection blow molding machine for 30 ml bottles?
A: For standard 30 ml bottles, the ZQ60HE achieves a cycle time of approximately 8.2 seconds. This translates to approximately 105,000 bottles per 24-hour day under normal operating conditions. Under optimized conditions, the maximum daily output can reach up to 115,000 bottles. Actual output will vary depending on the resin type, bottle complexity, number of cavities, and cooling requirements of the specific product being produced.
Q6: Is this injection blow molding machine suitable for pharmaceutical bottle production?
A: Absolutely. The ZQ60HE is specifically designed with pharmaceutical packaging in mind. Its bottom-up structural design ensures zero lubricating oil contamination above the mold area, meeting GMP hygiene requirements. The oil-free servo drive system eliminates all risk of hydraulic fluid contact with the bottles. Combined with the downstream visual inspection system for detecting foreign particles and defects, this machine provides the quality assurance framework that pharmaceutical manufacturers need.
Q7: What is the difference between an injection blow molding machine and an injection stretch blow molding machine?
A: An injection blow molding machine (IBM) forms the preform and blows it directly to the final shape without stretching. An injection stretch blow molding machine (ISBM) adds an axial stretching step that creates biaxially oriented plastic with superior clarity and mechanical strength. IBM is preferred for small pharmaceutical and cosmetic bottles made from HDPE, PP, and PS, while ISBM is primarily used for PET beverage bottles where transparency and barrier properties are critical. CMN Transmission manufactures both types of machines.
Q8: Does CMN Transmission provide customized injection blow molding machine configurations?
A: Yes, CMN Transmission offers fully customized injection blow molding machine configurations to meet specific customer requirements. Customization options include mold cavity count, screw diameter selection, downstream automation integration (visual inspection, leak testing, labeling, packaging), specialized neck finish tooling, and multi-material processing capabilities. Contact our engineering team with your bottle drawing and production targets for a tailored machine recommendation and competitive quote.
Q9: How long does installation and commissioning take for the ZQ60HE?
A: Typical installation and commissioning for the ZQ60HE takes approximately 5 to 7 working days with the support of CMN Transmission engineers. This includes machine positioning, utility connections (power, compressed air, cooling water), mold installation, parameter setup, trial runs, and operator training. CMN provides both on-site and remote commissioning support depending on the customer location. Our engineering team ensures the machine is fully optimized for your specific production requirements before handover.
Q10: What after-sales service does CMN Transmission provide for injection blow molding machine buyers?
A: CMN Transmission provides comprehensive after-sales service including on-site installation and commissioning support, operator training, remote technical assistance via video call, spare parts supply, mold maintenance guidance, and production optimization consulting. Our service team is available to respond to technical inquiries within 24 hours. We also offer periodic maintenance programs and machine upgrade packages to ensure long-term production performance and equipment reliability throughout the machine lifecycle.
고객 리뷰
Park Joon-ho, Plant Manager, South Korea
"We purchased the ZQ60HE injection blow molding machine about ten months ago for our pharmaceutical packaging facility. The 400-800 KN adjustable clamping force of the injection system gives us perfectly sealed bottle mouths every single time. We are running 50 ml HDPE tablet bottles at around 8 cavities per cycle, and the daily output is consistently hitting close to 95,000 units. What really impressed us is the energy savings. Our electricity bill dropped by nearly 28% compared to our old hydraulic model. CMN's engineers were on-site for a full week during installation and trained our entire team thoroughly. The machine has been running with zero unplanned downtime since commissioning."
Rajesh Patel, Production Director, India
"We evaluated several injection blow molding machine suppliers before choosing CMN Transmission. The ZQ60HE was the clear winner because of its fully electric servo drive system. We produce 100 ml HDPE cosmetic bottles on this machine, and the cycle time is about 20% shorter than our previous equipment. The noise reduction compared to the old hydraulic machines is really noticeable on the factory floor. Our operators adapted to the new control system within just two days, which was faster than we expected. The after-sales support has been excellent as well. Whenever we have a technical question, the CMN team responds within a few hours."
Mehmet Yilmaz, Factory Owner, Turkey
"I bought two ZQ60HE machines for my plastic packaging factory in Istanbul about fourteen months ago. The machines arrived well-packed and in perfect condition. Installation was completed within five days with the help of CMN technicians. We primarily make 30 ml and 60 ml PP pharmaceutical bottles, and the output per machine is around 105,000 bottles per day for the 30 ml size. The all-electric design means we have no hydraulic oil to change, no oil leaks to worry about, and the factory floor stays much cleaner. For the price point, I think this is the best injection blow molding machine you can find on the market right now."
Dmitry Sokolov, Chief Engineer, Russia
"Our company produces 350 ml HDPE bottles for household chemicals, and the ZQ60HE has been an outstanding performer. The 2.5-second dry cycle and the 90 KW total power output give us exactly the speed and capacity we need. After running this machine for about seven months, I can say that the servo system precision is remarkable. The wall thickness deviation across all cavities is within 1%, which is much better than what we achieved on our previous equipment. The only suggestion I would have is adding a few more language options to the control panel interface, but the operating logic is very intuitive regardless."
Thabo Ndlovu, Operations Manager, South Africa
"We run a packaging operation in Johannesburg and needed a reliable injection blow molding machine that could handle both 300 ml and 1-liter bottles. The ZQ60HE handles both sizes beautifully just by switching mold sets. The mold changeover process is straightforward and takes our team about four hours including all adjustments. CMN Transmission shipped the machine to Durban port, and the logistics were well-coordinated. What stands out to me the most is the bottom-up design. Since there is no lubricating oil above the mold, our products consistently pass the hygiene audits required by our pharmaceutical clients."
Carlos Eduardo Silva, Procurement Manager, Brazil
"We compared the injection blow molding machine price from multiple manufacturers before deciding on the ZQ60HE from CMN Transmission. The value for money is exceptional. We have been producing 120 ml PP bottles for cosmetic packaging for about nine months now, and the machine consistently delivers smooth, flash-free bottles with perfect neck sealing. The electric cylinder injection system is noticeably more stable than the hydraulic systems we used before. Our maintenance costs have gone down significantly because there are no hydraulic pumps, filters, or oil changes to deal with. I would definitely recommend CMN to other manufacturers in South America."
James Mitchell, VP of Manufacturing, United States
"We are running the ZQ60HE at our facility in Ohio to produce 100 ml PS bottles for health supplement packaging. The machine arrived with comprehensive documentation and the CMN engineering team provided remote commissioning support via video call, which worked out really well. The absolute encoder servo system gives us outstanding repeatability. We measured the bottle weight consistency over a full week of production and the deviation was under 1% across all cavities, which is industry-leading for this machine class. The visual inspection system integration was seamless, and we now operate the line with minimal operator intervention."
Luis Fernando Ramirez, Plant Director, Mexico
"We purchased the ZQ60HE about six months ago for our factory near Monterrey to produce 400 ml HDPE bottles for household cleaning products. The machine was delivered on schedule and the CMN technical team was very professional during the installation process. What I appreciate most is the energy efficiency. Compared to our older hydraulic machines, the electricity consumption dropped by about 30%, just as CMN promised. The adjustable clamping force is also very useful because we sometimes switch between thinner-walled bottles and thicker industrial containers. Overall, this is a solid, well-built machine and the price for injection blow molding machine of this quality is very competitive."
Aydin Kaya, Quality Assurance Lead, Turkey
"As a quality manager, what matters most to me is product consistency, and the ZQ60HE delivers exactly that. We produce 15 ml LDPE eye drop bottles and the dimensional accuracy on every single bottle is within our tight tolerance requirements. The oil-free design means we never have contamination concerns during quality audits. After about eleven months of continuous operation, the machine performance has not degraded at all. The mold quality using S136 steel is also impressive. We have not seen any wear or surface degradation on the cavity surfaces. I would say this is the best replacement of Aoki injection blow molding machine we have found at a more accessible price point."
추가 정보
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