Planetary Winch Drive Gearbox for Fire and Rescue Winches

A planetary winch drive gearbox for fire and rescue winches is a compact, high-torque transmission system designed to enhance the performance and reliability of winching equipment in emergency operations. This specialized planetary gearbox employs a planetary gear configuration, consisting of a central sun gear, multiple planet gears, and an outer ring gear, which allows for efficient torque multiplication and speed reduction within a minimal footprint. In fire and rescue scenarios, such as vehicle extrication, structural collapse recovery, or high-angle rescues, it provides robust power delivery to handle heavy loads and line pull while ensuring smooth, controlled operation under extreme conditions.

Planet Dişli Vinç Tahrik Sisteminin Boyutları

Genel Boyutlar

Tip	A	B	E	F	G	H	L	M	N	P	Q	S1	R	Y	Z
WD 1023	290	200 f7	295 f7	320	348	99	383	40	5	41	M16 (16)	24	Ø17 (18)	255	20
WD 1523	328	230 f7	335 f7	368	398	68	414	37	5	34	M16 (22)	24	Ø17 (24)	280	23
WD 2003	355	270 f7	366 f7	394	424	57,5	424.5	37	5	45	M16 (22)	24	Ø17 (24)	320	23
WD 2523	394	300 f7	402 f7	424	450	81	462	50	5	53	M20 (22)	30	Ø14.5 (36)	350	25
WD 3003	432	330 f7	436 f7	465	495	87,5	477	50	5	60	M20 (22)	30	Ø19 (30)	390	25
WD 4803	470	355 f7	476 f7	508	545	128	575	60	5	38	M24 (22)	34	Ø24 (24)	420	30
WD 8003	530	430 f7	544 f7	578	618	129,5	688	55	5	45	M24 (22)	36	Ø24 (30)	480	35
WD 16004*	615	515 h7	640 h7	690	750	129	966	110	5	9	M30 (24)	52	Ø33 (24)	565	30

* İsteğe bağlı motor adaptörü

Giriş Boyutları

	C	D	H1	T	U	V	W	S1	J	S2
Giriş SAE B	101.6 H8	DP16/32 Z13	20	10	7	37	127	n°4 M12	146	n°2 M14
Giriş SAE C	127 F8	DP12/24 Z14	30	15	16	56	162	n°4 M12	181	n°2 M16
SAE D girişi	152.4 F8	DP8/16 Z13	40	15	28	75	229	n°4 M20	/	/

WDD Genel Boyutları

Tip	A	B	C	D	E	F	G	H	BEN	L	M	N
WDD A75	285	74	15	10.5	85	99	451	175	200	225	341	255
WDD B100	315	79	20	12.5	93	68	494	200	230	260	392	280
WDD C130	355	79	20	13	93	58	514	200	230	260	416	320
WDD D155	385	94	20	17	110	81	554	230	260	290	443	350
WDD E190	425	99	25	21	135	87.5	592.5	260	310	360	490	390
WDD F230	460	118.5	30	21	139.5	60	678	260	310	360	540	420
WDD G300	530	118.5	30	21	147	61	780.5	300	350	400	610	480

P	Q	R	S	T	U	V Lmin Y			Z
200	359	No. 16-M16	32	20°	20°	117	320	560	5
230	412	No. 22-M16	32	15°	15°	132	350	630	5
270	438	No. 22-M16	32	15°	15°	152	370	690	5
300	467	No. 22-M20	35	15°	15°	168	385	720	5
330	516	No. 22-M20	35	15°	15°	184	390	790	5
355	568	No. 22-M24	35	15°	15°	195.5	465	865	5
430	640	No. 22-M24	35	15°	15°	233	560	980	5

WDD Performansları

	[dan]	[mm]
WDD A75	7500	18
WDD B100	10000	20
WDD C130	13000	22
WDD D155	15500	24
WDD E190	19000	26
WDD F230	23000	28
WDD G300	30000	32

WD Performansları

Boyut	Ben e	T2 dişi [Nm]	Td-maks [Nm]	Ts-maks [Nm]	n1-maks [RPM]
WD 1023	52.83	18100	26900	33400	3100
	62.55	18100	26900	33400	3100
	74.03	18100	26900	33400	3100
	78.70	18100	26900	33400	3100
	93.09	18100	26900	33400	3100
	108.45	18100	26900	33400	3100
	111.15	18100	26900	33400	3100
	117.00	18100	26900	33400	3100
	131.40	18100	26900	33400	3100
	136.27	18100	26900	33400	3100
	165.05	18100	26900	33400	3100
WD 1523	51.46	26100	43200	60000	3100
	60.16	26200	43200	60000	3100
	71.21	26300	43200	60000	3100
	74.11	26300	43200	60000	3100
	76.71	26300	43200	60000	3100
	87.67	26300	43200	60000	3100
	89.61	26350	43200	60000	3100
	104.33	26350	43200	60000	3100
	108.29	24900	43200	60000	3100
	110.27	26400	43200	60000	3100
	126.42	26400	43200	60000	3100
	128.35	26400	43200	60000	3100
	155.48	26500	43200	60000	3100
WD 2003	48.16	33800	57900	80000	3100
	56.31	33500	57900	80000	3100
	57.03	34000	57900	80000	3100
	66.66	33800	57900	80000	3100
	69.38	33000	57900	80000	3100
	71.82	34100	57900	80000	3100
	82.09	33000	57900	80000	3100
	83.90	33650	57900	80000	3100
	97.70	33650	57900	80000	3100
	103.26	33000	57900	80000	3100
	120.21	33000	57900	80000	3100
	145.62	33000	57900	80000	3100
WD 2523	50.29	44050	72800	105000	3100
	58.82	44200	72800	105000	3100
	59.55	44200	72800	105000	3100
	69.62	44300	72800	105000	3100
	72.44	44300	72800	105000	3100
	75.0	44350	72800	105000	3100
	85.70	44350	72800	105000	3100
	87.34	44450	72800	105000	3100
	97.99	42450	72800	105000	3100
	102.02	44500	72800	105000	3100
	105.86	44500	72800	105000	3100
	107.79	44500	72800	105000	3100
	123.62	44500	72800	105000	3100
	125.48	44600	72800	105000	3100
	152.00	44600	72800	105000	3100
WD 3003	49.75	48200	94700	136500	3100
	58.19	48250	94700	136500	3100
	68.02	47620	94700	133700	3100
	71.66	48200	94700	136500	3100
	81.97	48200	94700	136500	3100
	83.74	48250	94700	133700	3100
	95.75	47900	94700	133700	3100
	96.70	48400	94700	136500	3100
	103.04	46800	90600	121200	3100
	112.94	47600	94700	133700	3100
	117.79	46800	90600	121200	3100
	138.88	46800	90600	121200	3100
WD 4803	51.99	69850	123300	160000	3100
	61.55	69350	123300	160000	3100
	71.58	83750	123300	168500	3100
	77.49	67500	123300	160000	3100
	84.68	84000	123300	168500	3100
	90.26	66650	123300	160000	3100
	106.51	84100	123300	168500	3100
	109.39	52000	103200	160000	3100
	123.99	84000	123300	168500	3100
	150.20	70000	123300	168500	3100
WD 8003	56.0	125250	197200	312000	3100
	65.45	125400	197200	312000	3100
	73.1	122000	197200	312000	3100
	85.4	122700	197200	312000	3100
	92.17	125500	197200	298100	3100
	105.08	123000	197200	312000	3100
	108.71	125000	184300	304500	3100
	120.12	122900	197200	312000	3100
	126.50	96500	174500	221600	3100
	141.63	122300	197200	312000	3100
	170.43	96800	174500	221600	3100
WD 16004	200	227000	317000	353000	3100
	233,38	223800	317000	353000	3100
	274,31	233300	317000	353000	3100
	320	232500	317000	353000	3100
	370,13	219000	317000	353000	3100
	393,12	233300	317000	353000	3100
	431,73	219000	317000	353000	3100
	528,91	233500	317000	353000	3100
	605,67	219200	317000	353000	3100
	713,35	219200	317000	353000	3100

Taşıma Kapasitesi

Tip	C0 [N]	Cd [N]	Z [mm]
WD 1020	330000	183000	17.5
WD 1520	435000	224000	19.7
WD 2000	435000	224000	25.2
WD 2520	620000	315000	21
WD 3000	620000	315000	20.75
WD 4800	800000	390000	13.25
WD 8000	840000	405000	14.5
WD 16000	147000	700000	13.5

Genel Boyutlar

Tip	A	B		E		F	G	L		M		N	P		Q		R		Y		Z
RW 512	262	215 f7		246 f7		271	291	246.5		75		11	10		n° 12 M12		n° 12 Ø13		240		20
RW 513	262	215 f7		246 f7		271	291	289.5		75		11	10		n° 12 M12		n° 12 Ø13		240		20
RW 612	262	215 f7		246 f7		271	291	251		75		11	10		n° 12 M12		n° 12 Ø13		240		20
RW 613	262	215 f7		246 f7		271	291	293		75		11	10		n° 12 M12		n° 12 Ø13		240		20
RW 812	330	270 f7		297 f7		327	352	305		100		6	12		n° 12 M16		n° 12 Ø17		300		26.5
RW 813	330	270 f7		297 f7		327	352	348.5		100		6	12		n° 12 M16		n° 12 Ø17		300		26.5
RW 1022	330	270 f7		297 f7		327	352	340		100		6	12		n° 12 M16		n° 12 Ø17		300		26.5
RW 1023	330	270 f7		297 f7		327	352	395.5		100		6	12		n° 12 M16		n° 12 Ø17		300		26.5
RW 1532	393	320 f7		352 f7		383	408	363		113		6	11		n° 12-M20		n° 16 Ø17		360		34.5
RW 2522	393	320 f7		415 f7		448	473	413		115		6	24		n° 16 M20		n° 24 Ø17		360		29.5

Giriş Boyutları

C

D

H

T

U

V

W

S1

J

S2

Giriş SAE B

101.6 H8

DP16/32 Z13

138

10

8

30

127

n° 4 M12

146

n° 2 M14

Giriş SAE C

127 F8

DP12/24 Z14

114

15

16

48

162

n° 4 M12

181

n° 2 M16

SAE D girişi

152.5 F8

DP8/16 Z13

128

15

33

47

229

n° 4 M20

/

/

Ağırlık ve Yağ Miktarı

	Ağırlık [kg]	Yağ Miktarı [litre - litre]
RW 512	75	2
RW 513	85	2.3
RW 612	90	2.3
RW 613	100	2.5
RW 812	130	3
RW 813	140	3.5
RW 1022	145	4
RW 1023	155	4.2
RW 1532	195	5
RW 2522	275	7

Taşıma Yükü

Tip	C0 [N]	Cd [N]	Z [mm]
RW 512 - RW 513	65500	72800	20
RW 612 - RW 613	65500	72800	20
RW 812 - RW 813	100000	106000	26.5
RW 1022 - RW 1023	100000	106000	26.5
RW 1532	125000	125000	34.5
RW 2522	143000	390000	29.5

Benefits of Planetary Winch Drive Gearbox for Fire and Rescue Winches

1. High Torque Output for Heavy Loads

A planetary winch drive gearbox delivers exceptional torque, making it ideal for handling heavy loads in critical fire and rescue operations. Its gear configuration enables efficient torque multiplication, allowing winches to pull substantial weights, such as vehicles, debris, or rescue equipment, with ease and reliability during emergencies.

2. Kompakt ve Yerden Tasarruf Sağlayan Tasarım

The planetary gear system is highly compact, providing powerful performance within a minimal footprint. This space-efficient design is essential for fire and rescue winches, where size and weight constraints are critical. It ensures portability and easy integration into rescue vehicles or confined operating environments without compromising functionality.

3. Smooth and Controlled Operation

Planetary winch drives enable smooth and precise operation, ensuring controlled line pulling and stopping. This is crucial in rescue scenarios, where precision is required to extract victims, stabilize structures, or lift heavy objects without causing additional damage or risk to personnel and equipment.

4. Durability in Extreme Conditions

Built to withstand extreme environments, planetary gearboxes are made from durable materials that resist wear, corrosion, and high stress. In fire and rescue operations, where equipment is exposed to heat, moisture, and heavy loads, this durability ensures longevity and consistent performance under the harshest conditions.

5. Verimli Güç İletimi

The design of winch drive planetary gearboxes ensures minimal energy loss, maximizing power delivery from the motor to the winch. This efficiency is vital in rescue scenarios, allowing operators to rely on consistent power output for extended durations while minimizing strain on equipment and energy consumption.

6. Versatility Across Rescue Applications

Planetary winch drive gearboxes are versatile and can be adapted for various fire and rescue tasks, including vehicle extrication, structural collapse recovery, and high-angle rescues. Their adaptability ensures optimal performance in diverse scenarios, making them indispensable for emergency response teams worldwide.

Vinç Tahrikli Planet Dişli Kutusu Uygulamaları

1. Fire and Rescue Services

Planetary winch drive gearboxes are indispensable in fire and rescue operations, powering winches used for vehicle extrication, structural collapse recovery, and high-angle rescues. Their high torque output and compact design ensure seamless performance under extreme conditions, enabling efficient handling of heavy loads and precise control during critical emergency scenarios.

2. Construction and Infrastructure

In the construction industry, planetary winch drives are used in cranes, hoists, and material handling equipment. Their ability to provide robust torque with smooth operation ensures safe lifting and movement of heavy materials like steel beams, concrete slabs, and machinery, even in challenging environments, boosting productivity and efficiency.

3. Marine and Offshore Operations

Marine and offshore industries rely on planetary gearboxes in anchor winches, mooring systems, and cargo handling equipment. These gearboxes are designed to withstand harsh saltwater environments while delivering reliable power for handling heavy loads, such as securing vessels, deploying anchors, or lifting equipment in deep-sea operations.

4. Mining and Heavy Equipment

Winch drive planetary gearboxes are critical in mining, powering winches for dragging, lifting, and hauling heavy materials or machinery. Their durability allows them to perform efficiently under tough conditions, such as high temperatures, abrasive environments, and heavy vibrations, making them ideal for underground and surface mining operations.

5. Energy and Utilities

In energy sectors like wind power and oil and gas, planetary winch gearboxes are used in tasks such as cable pulling, turbine maintenance, and pipeline installation. Their precision and high torque capabilities ensure smooth operation during delicate tasks, such as aligning components or handling equipment in confined or elevated spaces.

6. Forestry and Agriculture

Planetary gear reducers are widely used in winch systems for forestry and agricultural applications. They power equipment like logging winches, which handle heavy tree trunks, and agricultural machinery for pulling or lifting tasks. Their compact design and robust performance make them suitable for rugged outdoor environments where reliability is essential.

Denizcilik ve Açık Deniz Endüstrisi	İnşaat Sektörü
Petrol ve Gaz Endüstrisi	Madencilik Endüstrisi

Planetary Winch Drives Vs. Planetary Wheel Drives

Planetary winch drives and planetary wheel drives are both advanced gear systems utilizing planetary technology, but they serve vastly different purposes and are designed for specific applications. Understanding their distinctions is crucial when selecting the right drive for your operational needs.

Planet Dişli Vinç Tahrik Sistemleri

Planetary winch drives are designed for applications where high torque is required to pull or lift heavy loads. They are primarily used in forestry, construction, marine, mining, and industrial material handling applications. A winch drive works by reducing the input speed from a motor (electric or hydraulic) while significantly amplifying torque, enabling efficient operation under heavy loads. Its compact design ensures it can be integrated into systems where space is limited, such as winches mounted on tractors, skidders, or cranes. Additionally, these drives are built to handle shock loads and uneven terrain, ensuring smooth performance in rugged environments.

Planetary Wheel Drives

On the other hand, planetary wheel drives are specifically engineered for mobile equipment requiring rotational movement of wheels. Found in off-road vehicles, construction equipment, agricultural machinery, and even military vehicles, wheel drives deliver high torque to the wheels while maintaining compactness and efficiency. These drives are ideal for heavy-duty vehicles that need to operate on uneven or challenging terrains. Their robust design ensures resistance to wear and tear, while features like high load capacity and low maintenance make them suitable for continuous operation in harsh conditions.

Key Difference

While winch drives focus on pulling or lifting loads, wheel drives are dedicated to providing rotational movement to the wheels of mobile equipment. Both excel in their respective applications but are fundamentally different in purpose and functionality.

Planet Dişli Vinç Tahrik Sistemleri	Planetary Wheel Drives