Nisbah Gear Serong Keluli Tahan Karat 1:1 – 4:1 Sistem Gigi Lurus
Stainless steel bevel gears with ratios ranging from 1:1 to 4:1 in a straight-tooth system are mechanical components designed to transmit motion and torque between intersecting shafts, typically at a 90-degree angle. These gears feature straight teeth that are cut along the cone-shaped surface of the gear, enabling efficient power transfer while maintaining high precision and durability. The stainless steel bevel gears are suitable for demanding applications in industries such as food processing, marine, and chemical environments where hygiene and durability are critical.
Stainless steel bevel gears with ratios ranging from 1:1 to 4:1 in a straight-tooth system are mechanical components designed to transmit motion and torque between intersecting shafts, typically at a 90-degree angle. These gears feature straight teeth that are cut along the cone-shaped surface of the gear, enabling efficient power transfer while maintaining high precision and durability.
The 1:1 ratio means the input and output shafts rotate at the same speed, whereas ratios like 2:1, 3:1, or 4:1 allow for speed reduction or torque multiplication. Made from stainless steel, these bevel gears offer excellent corrosion resistance, strength, and longevity, making them suitable for demanding applications in industries such as food processing, marine, and chemical environments where hygiene and durability are critical.
Nisbah Gear Serong Keluli Tahan Karat 1:1
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| Modul | Nombor gigi | dseorang | d | ND | NL | L1 | L | S | b | BH7 | E | Tork* | Berat |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | g | ||
| 1 | 16 | 17,4 | 16 | 14 | 7 | 10 | 11,2 | 8,7 | 4,0 | 5 | 16 | 0,06 | 9 |
| 1,5 | 16 | 26,1 | 24 | 20 | 11 | 15 | 17,3 | 14,1 | 5,1 | 8 | 25 | 0,19 | 32 |
| 2 | 16 | 34,8 | 32 | 25 | 11,5 | 18 | 20,7 | 16,4 | 6,8 | 10 | 31 | 0,46 | 66 |
| 2,5 | 16 | 43,7 | 40 | 30 | 10 | 21 | 23,8 | 16,8 | 11 | 10 | 35 | 1,1 | 120 |
| 3 | 16 | 52,4 | 48 | 40 | 12 | 24 | 27,7 | 18,2 | 15 | 10 | 40 | 2,0 | 240 |
| 4 | 16 | 70,0 | 64 | 50 | 11 | 29 | 32,9 | 21,0 | 19 | 20 | 50 | 4,8 | 420 |
Stainless Steel Bevel Gear Ratio 2:1
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| Modul | Nombor gigi | dseorang | d | ND | NL | L1 | L | S | b | BH7 | E | Tork* | Berat |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | g | ||
| 1 | 15 | 17,4 | 15 | 13 | 6,5 | 11 | 11,9 | 7,6 | 5,0 | 5 | 22 | 0,08 | 10 |
| 1 | 30 | 30,6 | 30 | 20 | 9,0 | 13 | 15,1 | 13,1 | 5,0 | 5 | 20 | 0,16 | 40 |
| 1,5 | 15 | 26,1 | 22,5 | 18 | 6,5 | 13 | 14,8 | 8,4 | 7,6 | 8 | 30 | 0,27 | 26 |
| 1,5 | 30 | 45,9 | 45 | 30 | 12,0 | 18 | 20,7 | 17,6 | 7,6 | 10 | 28 | 0,54 | 124 |
| 2 | 15 | 33,7 | 30 | 20 | 7,5 | 22 | 23,0 | 10,9 | 14 | 10 | 40 | 0,78 | 58 |
| 2 | 30 | 61,8 | 60 | 40 | 12,0 | 24 | 27,2 | 21,9 | 14 | 15 | 35 | 1,56 | 312 |
| 2,5 | 15 | 42,2 | 37,5 | 30 | 15,6 | 31 | 33,3 | 18,6 | 17 | 10 | 55 | 1,6 | 160 |
| 2,5 | 30 | 77,3 | 75 | 50 | 10,0 | 24 | 28,1 | 21,6 | 17 | 15 | 38 | 3,2 | 530 |
| 3 | 15 | 50,6 | 45 | 30 | 11,5 | 33 | 35,4 | 16,4 | 22 | 10 | 60 | 2,8 | 270 |
| 3 | 30 | 92,8 | 90 | 50 | 10,0 | 26 | 30,7 | 22,3 | 22 | 20 | 42 | 5,6 | 750 |
| 4 | 15 | 67,5 | 60 | 40 | 10,0 | 38 | 41,0 | 16,9 | 28 | 20 | 75 | 6,0 | 410 |
| 4 | 30 | 123,8 | 120 | 60 | 15,0 | 33 | 39,4 | 28,8 | 28 | 25 | 55 | 12,0 | 1600 |
Stainless Steel Bevel Gear Ratio 3:1
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| Modul | Nombor gigi | dseorang | d | ND | NL | L1 | L | S | b | BH7 | E | Tork* | Berat |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | g | ||
| 1 | 15 | 17,7 | 15 | 13 | 9,2 | 16 | 16,5 | 10,0 | 7,1 | 5 | 32 | 0,10 | 14 |
| 1 | 45 | 45,4 | 45 | 25 | 10 | 15 | 17,0 | 15,1 | 7,1 | 8 | 22 | 0,30 | 92 |
| 1,5 | 16 | 28,0 | 24 | 18 | 11 | 22 | 23,2 | 12,7 | 11,4 | 8 | 48 | 0,45 | 42 |
| 1,5 | 48 | 72,6 | 72 | 50 | 12 | 20 | 24,1 | 20,8 | 11,4 | 15 | 32 | 1,35 | 405 |
| 2 | 16 | 35,9 | 32 | 20 | 10 | 25 | 26,6 | 12,6 | 15 | 10 | 60 | 1,21 | 80 |
| 2 | 48 | 97,3 | 96 | 60 | 18 | 30 | 35,0 | 31,0 | 15 | 25 | 45 | 3,63 | 95 |
| 2,5 | 16 | 44,9 | 40 | 30 | 15 | 34 | 36,5 | 17,8 | 20 | 10 | 77 | 2,6 | 200 |
| 2,5 | 48 | 121,6 | 120 | 80 | 15 | 29 | 33,9 | 28,5 | 20 | 25 | 46 | 7,8 | 1600 |
| 3 | 16 | 53,9 | 48 | 40 | 12,5 | 36 | 38,3 | 15,0 | 25 | 15 | 86 | 4,6 | 310 |
| 3 | 48 | 145,9 | 144 | 70 | 18 | 34 | 38,7 | 32,0 | 25 | 30 | 53 | 13,8 | 2300 |
| 4 | 16 | 71,8 | 64 | 50 | 17 | 46 | 48,3 | 20,3 | 30 | 20 | 115 | 9,4 | 680 |
| 4 | 48 | 194,6 | 192 | 90 | 20 | 43 | 50,0 | 41,9 | 30 | 30 | 70 | 28,2 | 5700 |
Stainless Steel Bevel Gear Ratio 4:1
| |
| Modul | Nombor gigi | dseorang | d | ND | NL | L1 | L | S | b | BH7 | E | Tork* | Berat |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | g | ||
| 1 | 15 | 17,8 | 15 | 13 | 7,7 | 17,3 | 17,3 | 8,4 | 9,3 | 5 | 38 | 0,14 | 15 |
| 1 | 60 | 60,3 | 60 | 30 | 10,0 | 15 | 17,1 | 15,1 | 9,3 | 8 | 22 | 0,56 | 160 |
| 1,5 | 15 | 26,7 | 22,5 | 18 | 14,45 | 28 | 28,9 | 15,5 | 13,9 | 8 | 60 | 0,48 | 42 |
| 1,5 | 60 | 90,4 | 90 | 50 | 12,0 | 25 | 27,6 | 24,6 | 13,9 | 15 | 35 | 1,92 | 745 |
| 2 | 15 | 34,0 | 30 | 20 | 13,5 | 29 | 29,9 | 15,5 | 15 | 10 | 75 | 1,34 | 80 |
| 2 | 60 | 120,9 | 120 | 60 | 20,0 | 35 | 40,1 | 37,0 | 15 | 25 | 50 | 5,36 | 1600 |
| 2,5 | 15 | 42,5 | 37,5 | 30 | 16,1 | 35 | 36,8 | 17,6 | 20 | 10 | 92 | 2,5 | 190 |
| 2,5 | 60 | 151,2 | 150 | 80 | 18,0 | 33 | 37,8 | 33,8 | 20 | 25 | 50 | 10,0 | 2600 |
| 3 | 15 | 51,0 | 45 | 30 | 13,15 | 38 | 39,7 | 15,7 | 25 | 10 | 105 | 4,4 | 270 |
| 3 | 60 | 181,5 | 180 | 80 | 18,0 | 35 | 40,6 | 35,5 | 25 | 30 | 55 | 17,6 | 3800 |
| 4 | 15 | 68,0 | 60 | 40 | 12,5 | 43 | 44,8 | 16,0 | 30 | 20 | 135 | 8,9 | 520 |
| 4 | 60 | 242,0 | 240 | 90 | 20,0 | 41 | 50,1 | 44,0 | 30 | 30 | 70 | 35,6 | 8300 |
Stainless Steel Bevel Gear Advantages
- Rintangan Kakisan
Stainless steel bevel gears, often made from grades like SUS303 or 1.4305, resist rust and chemical degradation. This makes them ideal for harsh environments such as marine, food processing, or chemical industries, ensuring long-term durability and minimal maintenance. - Kekuatan dan Ketahanan Tinggi
The robust nature of stainless steel provides exceptional strength, allowing these gears to handle significant loads and stresses. This durability ensures reliable performance in demanding applications, reducing the frequency of replacements and maintaining operational efficiency over extended periods. - Precision Power Transmission
With gear ratios from 1:1 to 4:1, straight-tooth bevel gears deliver precise speed and torque transfer between intersecting shafts, typically at 90 degrees. This accuracy is critical for machinery requiring consistent rotational motion, enhancing overall system reliability and performance. - Hygienic Properties
Stainless steel’s non-porous surface resists bacterial growth, making these gears suitable for food and beverage or pharmaceutical applications. Their ability to withstand frequent cleaning with harsh chemicals ensures compliance with strict hygiene standards without compromising structural integrity. - Kebolehgunaan dalam Aplikasi
These bevel gears are adaptable to various industries, including automotive, aerospace, and industrial machinery. Their ability to function effectively in diverse conditions, from high-humidity environments to heavy-duty mechanical systems, makes them a versatile choice for engineers and designers. - Ease of Maintenance
Stainless steel bevel gears require minimal upkeep due to their corrosion-resistant and wear-resistant properties. This reduces downtime and maintenance costs, as the gears can endure prolonged use without significant wear, even in challenging operating conditions.
How Do Bevel Gears Work
Gear serong direka bentuk untuk menghantar kuasa dan gerakan antara aci yang bersilang, biasanya pada sudut 90 darjah. Gigi gear serong dibentuk pada permukaan kon, membolehkannya bersambung dan memindahkan tork dengan cekap.
Prinsip kerja gear serong melibatkan penyambungan gigi pada dua roda gear berbentuk kon. Sudut kon gear ini direka bentuk supaya permukaan pic gigi bergolek antara satu sama lain tanpa tergelincir. Tindakan penggelek ini membolehkan penghantaran kuasa dan putaran yang lancar antara aci yang bersilang.
Dalam sistem gear serong, pinion ialah gear yang lebih kecil yang memacu gear yang lebih besar, yang dikenali sebagai gear mahkota atau gear gelang. Pinion biasanya dipasang pada aci input, manakala gear mahkota dipasang pada aci output. Semasa pinion berputar, giginya bersentuhan dengan gigi gear mahkota, menyebabkannya berputar juga.
The gear ratio of bevel gears is determined by the number of teeth on the pinion and the crown gear. A higher gear ratio indicates that the crown gear has more teeth than the pinion, resulting in a speed reduction and torque multiplication. Conversely, a lower gear ratio means that the pinion has more teeth than the crown gear, leading to a speed increase and torque reduction.
Stainless Steel Bevel Gear Applications
Industri Makanan dan Minuman
Stainless steel bevel gears are widely used in food processing equipment due to their hygienic properties and resistance to corrosion. They are ideal for applications requiring frequent cleaning, such as mixers, conveyors, and packaging machines, ensuring compliance with stringent hygiene standards.
Penghantaran Kuasa dalam Automobil
Gear serong digunakan secara meluas dalam industri automotif, terutamanya dalam pemacu pembezaan. Dalam pembezaan, gear serong digunakan untuk memisahkan kuasa daripada aci pemacu dan menghantarnya ke roda sambil membolehkannya berputar pada kelajuan yang berbeza. Ini membolehkan pembelokkan yang lancar dan kawalan cengkaman yang lebih baik. Gear serong juga digunakan dalam pelbagai aplikasi automotif lain, seperti kotak pemindahan dan sistem stereng.
Jentera Perindustrian
Stainless steel bevel gears are commonly used in industrial machinery where power needs to be transmitted between intersecting shafts. They are found in a wide range of equipment, including gearboxes, speed reducers, and power transmission systems. Industrial applications that utilize bevel gears include mining machinery, construction equipment, printing presses, and textile machinery.
Aeroangkasa dan Penerbangan
The aerospace and aviation industries rely on stainless steel bevel gears for power transmission in various applications. Bevel gears are used in aircraft engines, rotor drive systems, and accessory gearboxes. They are designed to handle high loads and provide reliable performance in demanding operating conditions. The compact design and ability to transmit power between non-parallel shafts make bevel gears well-suited for aerospace applications where space is limited.
Aplikasi Marin
Gear serong digunakan dalam aplikasi marin untuk penghantaran kuasa dalam sistem pendorongan, sistem stereng dan jentera dek. Ia digunakan dalam kotak gear marin, pendorong dan win. Keupayaan gear serong untuk mengendalikan beban tork yang tinggi dan menahan persekitaran marin yang keras menjadikannya sesuai untuk aplikasi ini. Gear serong marin selalunya diperbuat daripada bahan tahan kakisan untuk memastikan ketahanan dan kebolehpercayaan.
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| Gear Serong untuk Industri Automotif | Gear Serong untuk Industri Marin |
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| Gear Serong untuk Industri Aeroangkasa | Gear Serong untuk Industri Makanan |
Maklumat tambahan
| Disunting oleh | Yjx |
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