트럭 장착 크레인용 행성형 윈치 구동 기어박스

트럭 장착 크레인용 유성 윈치 구동 기어박스는 윈치 메커니즘에 동력을 공급하도록 설계된 소형 고토크 변속 시스템으로, 무거운 하중을 효율적으로 들어 올리고 내릴 수 있도록 합니다. 이 유성 기어박스는 중앙 선 기어, 캐리어에 장착된 여러 개의 유성 기어, 그리고 외부 링 기어로 구성된 유성 기어 구성을 채택하여 토크를 고르게 분배하여 까다로운 조건에서도 내구성과 성능을 향상시킵니다. 일반적으로 유압식 또는 전기식 윈치 시스템에 통합되어 트럭 섀시의 공간을 최적화하는 동시에 건설, 물류 및 해양 환경에서 크레인 작업에 필수적인 안정적인 속도 감소 및 토크 증폭을 제공합니다.

행성 윈치 드라이브 기어박스 치수

일반 치수

유형	에이	비	이자형	에프	G	시간	엘	중	N	피	큐	1분기	아르 자형	와이	지
WD 1023	290	200 f7	295 f7	320	348	99	383	40	5	41	M16(16)	24	Ø17(18)	255	20
WD 1523	328	230 f7	335 f7	368	398	68	414	37	5	34	M16(22)	24	Ø17(24)	280	23
WD 2003	355	270 f7	366 f7	394	424	57,5	424.5	37	5	45	M16(22)	24	Ø17(24)	320	23
WD 2523	394	300 f7	402 f7	424	450	81	462	50	5	53	M20(22)	30	Ø14.5 (36)	350	25
WD 3003	432	330 f7	436 f7	465	495	87,5	477	50	5	60	M20(22)	30	Ø19(30)	390	25
WD 4803	470	355 f7	476 f7	508	545	128	575	60	5	38	M24(22)	34	Ø24(24)	420	30
WD 8003	530	430 f7	544 f7	578	618	129,5	688	55	5	45	M24(22)	36	Ø24(30)	480	35
WD 16004*	615	515시간 7분	640시간 7분	690	750	129	966	110	5	9	M30(24)	52	Ø33(24)	565	30

* 주문형 모터 어댑터

입력 차원

	기음	디	H1	티	유	다섯	여	에스1	제이	S2
SAE B 입력	101.6 H8	DP16/32 Z13	20	10	7	37	127	4번 M12	146	2번 M14
SAE C 입력	127 F8	DP12/24 Z14	30	15	16	56	162	4번 M12	181	2번 M16
SAE D 입력	152.4 F8	DP8/16 Z13	40	15	28	75	229	4번 M20	/	/

WDD 일반 치수

유형	에이	비	기음	디	이자형	에프	G	시간	나	엘	중	N
WDD A75	285	74	15	10.5	85	99	451	175	200	225	341	255
WDD B100	315	79	20	12.5	93	68	494	200	230	260	392	280
WDD C130	355	79	20	13	93	58	514	200	230	260	416	320
WDD D155	385	94	20	17	110	81	554	230	260	290	443	350
WDD E190	425	99	25	21	135	87.5	592.5	260	310	360	490	390
WDD F230	460	118.5	30	21	139.5	60	678	260	310	360	540	420
WDD G300	530	118.5	30	21	147	61	780.5	300	350	400	610	480

피	큐	아르 자형	에스	티	유	V Lmin Y			지
200	359	N°16-M16	32	20°	20°	117	320	560	5
230	412	22호-M16	32	15°	15°	132	350	630	5
270	438	22호-M16	32	15°	15°	152	370	690	5
300	467	22호-M20호	35	15°	15°	168	385	720	5
330	516	22호-M20호	35	15°	15°	184	390	790	5
355	568	22호-M24호	35	15°	15°	195.5	465	865	5
430	640	22호-M24호	35	15°	15°	233	560	980	5

WDD 퍼포먼스

	[단]	[mm]
WDD A75	7500	18
WDD B100	10000	20
WDD C130	13000	22
WDD D155	15500	24
WDD E190	19000	26
WDD F230	23000	28
WDD G300	30000	32

WD 퍼포먼스

크기	나 이자형	T2 여성 [nm]	Td-max [nm]	티에스맥스 [nm]	n1-최대 [RPM]
WD 1023	52.83	18100	26900	33400	3100
	62.55	18100	26900	33400	3100
	74.03	18100	26900	33400	3100
	78.70	18100	26900	33400	3100
	93.09	18100	26900	33400	3100
	108.45	18100	26900	33400	3100
	111.15	18100	26900	33400	3100
	117.00	18100	26900	33400	3100
	131.40	18100	26900	33400	3100
	136.27	18100	26900	33400	3100
	165.05	18100	26900	33400	3100
WD 1523	51.46	26100	43200	60000	3100
	60.16	26200	43200	60000	3100
	71.21	26300	43200	60000	3100
	74.11	26300	43200	60000	3100
	76.71	26300	43200	60000	3100
	87.67	26300	43200	60000	3100
	89.61	26350	43200	60000	3100
	104.33	26350	43200	60000	3100
	108.29	24900	43200	60000	3100
	110.27	26400	43200	60000	3100
	126.42	26400	43200	60000	3100
	128.35	26400	43200	60000	3100
	155.48	26500	43200	60000	3100
WD 2003	48.16	33800	57900	80000	3100
	56.31	33500	57900	80000	3100
	57.03	34000	57900	80000	3100
	66.66	33800	57900	80000	3100
	69.38	33000	57900	80000	3100
	71.82	34100	57900	80000	3100
	82.09	33000	57900	80000	3100
	83.90	33650	57900	80000	3100
	97.70	33650	57900	80000	3100
	103.26	33000	57900	80000	3100
	120.21	33000	57900	80000	3100
	145.62	33000	57900	80000	3100
WD 2523	50.29	44050	72800	105000	3100
	58.82	44200	72800	105000	3100
	59.55	44200	72800	105000	3100
	69.62	44300	72800	105000	3100
	72.44	44300	72800	105000	3100
	75.0	44350	72800	105000	3100
	85.70	44350	72800	105000	3100
	87.34	44450	72800	105000	3100
	97.99	42450	72800	105000	3100
	102.02	44500	72800	105000	3100
	105.86	44500	72800	105000	3100
	107.79	44500	72800	105000	3100
	123.62	44500	72800	105000	3100
	125.48	44600	72800	105000	3100
	152.00	44600	72800	105000	3100
WD 3003	49.75	48200	94700	136500	3100
	58.19	48250	94700	136500	3100
	68.02	47620	94700	133700	3100
	71.66	48200	94700	136500	3100
	81.97	48200	94700	136500	3100
	83.74	48250	94700	133700	3100
	95.75	47900	94700	133700	3100
	96.70	48400	94700	136500	3100
	103.04	46800	90600	121200	3100
	112.94	47600	94700	133700	3100
	117.79	46800	90600	121200	3100
	138.88	46800	90600	121200	3100
WD 4803	51.99	69850	123300	160000	3100
	61.55	69350	123300	160000	3100
	71.58	83750	123300	168500	3100
	77.49	67500	123300	160000	3100
	84.68	84000	123300	168500	3100
	90.26	66650	123300	160000	3100
	106.51	84100	123300	168500	3100
	109.39	52000	103200	160000	3100
	123.99	84000	123300	168500	3100
	150.20	70000	123300	168500	3100
WD 8003	56.0	125250	197200	312000	3100
	65.45	125400	197200	312000	3100
	73.1	122000	197200	312000	3100
	85.4	122700	197200	312000	3100
	92.17	125500	197200	298100	3100
	105.08	123000	197200	312000	3100
	108.71	125000	184300	304500	3100
	120.12	122900	197200	312000	3100
	126.50	96500	174500	221600	3100
	141.63	122300	197200	312000	3100
	170.43	96800	174500	221600	3100
WD 16004	200	227000	317000	353000	3100
	233,38	223800	317000	353000	3100
	274,31	233300	317000	353000	3100
	320	232500	317000	353000	3100
	370,13	219000	317000	353000	3100
	393,12	233300	317000	353000	3100
	431,73	219000	317000	353000	3100
	528,91	233500	317000	353000	3100
	605,67	219200	317000	353000	3100
	713,35	219200	317000	353000	3100

베어링 하중 용량

유형	C0 [N]	씨디[N]	Z [mm]
WD 1020	330000	183000	17.5
WD 1520	435000	224000	19.7
WD 2000	435000	224000	25.2
WD 2520	620000	315000	21
WD 3000	620000	315000	20.75
WD 4800	800000	390000	13.25
WD 8000	840000	405000	14.5
WD 16000	147000	700000	13.5

일반 치수

유형	에이	비		이자형		에프	G	엘		중		N	피		큐		아르 자형		와이		지
RW 512	262	215 f7		246 f7		271	291	246.5		75		11	10		번호 12 M12		번호 12 Ø13		240		20
RW 513	262	215 f7		246 f7		271	291	289.5		75		11	10		번호 12 M12		번호 12 Ø13		240		20
RW 612	262	215 f7		246 f7		271	291	251		75		11	10		번호 12 M12		번호 12 Ø13		240		20
RW 613	262	215 f7		246 f7		271	291	293		75		11	10		번호 12 M12		번호 12 Ø13		240		20
RW 812	330	270 f7		297 f7		327	352	305		100		6	12		번호 12 M16		번호 12 Ø17		300		26.5
RW 813	330	270 f7		297 f7		327	352	348.5		100		6	12		번호 12 M16		번호 12 Ø17		300		26.5
RW 1022	330	270 f7		297 f7		327	352	340		100		6	12		번호 12 M16		번호 12 Ø17		300		26.5
RW 1023	330	270 f7		297 f7		327	352	395.5		100		6	12		번호 12 M16		번호 12 Ø17		300		26.5
RW 1532	393	320 f7		352 f7		383	408	363		113		6	11		번호 12-M20		번호 16 Ø17		360		34.5
RW 2522	393	320 f7		415 f7		448	473	413		115		6	24		번호 16 M20		번호 24 Ø17		360		29.5

입력 차원

기음

디

시간

티

유

다섯

여

에스1

제이

S2

SAE B 입력

101.6 H8

DP16/32 Z13

138

10

8

30

127

4번 M12

146

2번 M14

SAE C 입력

127 F8

DP12/24 Z14

114

15

16

48

162

4번 M12

181

2번 M16

SAE D 입력

152.5 F8

DP8/16 Z13

128

15

33

47

229

4번 M20

/

/

무게 및 오일 양

	무게 [kg]	오일 양 [리터]
RW 512	75	2
RW 513	85	2.3
RW 612	90	2.3
RW 613	100	2.5
RW 812	130	3
RW 813	140	3.5
RW 1022	145	4
RW 1023	155	4.2
RW 1532	195	5
RW 2522	275	7

베어링 하중

유형	C0 [N]	씨디[N]	Z [mm]
RW 512 - RW 513	65500	72800	20
RW 612 - RW 613	65500	72800	20
RW 812 - RW 813	100000	106000	26.5
RW 1022 - RW 1023	100000	106000	26.5
RW 1532	125000	125000	34.5
RW 2522	143000	390000	29.5

Advantages of Planetary Winch Drive for Truck-mounted Crane

• High Torque Output
  A planetary winch drive gearbox provides exceptional torque multiplication, essential for handling heavy loads. Its unique design, with multiple gears sharing the load, ensures consistent power delivery, making it ideal for demanding crane operations in construction, logistics, and offshore applications.
• Compact and Space-saving Design
  The compact structure of a planetary gearbox allows it to fit seamlessly into the limited space on truck-mounted cranes. Despite its small size, it delivers reliable performance, maximizing space efficiency on the truck chassis without compromising functionality or strength.
• Enhanced Durability and Longevity
  Built with robust materials and evenly distributed load-sharing gears, the planetary winch drive offers superior durability. This design reduces wear and tear, ensuring a longer operational lifespan even under heavy-duty conditions, minimizing maintenance costs and downtime.
• 부드럽고 안정적인 작동
  Planetary gearboxes are renowned for their smooth power transmission and consistent performance. This ensures precise control during lifting and lowering operations, reducing vibrations and improving safety when handling heavy loads in various industrial environments.
• Versatile Integration Options
  The winch drive planetary gearbox is compatible with both hydraulic and electric systems, offering flexibility for truck-mounted crane manufacturers. This adaptability makes it suitable for a wide range of industries, including construction, logistics, mining, and marine sectors.
• Efficient Power Distribution
  By utilizing multiple planet gears working in tandem, the gearbox distributes torque evenly across the system. This not only enhances operational efficiency but also minimizes the risk of system failures, ensuring reliable performance under high stress and demanding workloads.

Applications of Planetary Winch Drive Gearboxes

• 건설 산업
  In the construction sector, planetary winch drive gearboxes are critical for truck-mounted cranes used to lift and transport heavy materials like steel beams, concrete slabs, and prefabricated components. Their high torque output and compact design ensure reliable performance in tight spaces, enhancing efficiency on busy construction sites.
• Logistics and Material Handling
  Planetary winch drives are widely used in logistics for loading and unloading heavy cargo. Truck-mounted cranes with these gearboxes can handle containers, machinery, and oversized goods with precision, ensuring smooth operations in distribution centers, warehouse facilities, and ports, where efficiency and safety are top priorities.
• 해양 및 연안 산업
  In marine and offshore applications, winch drive planetary gearboxes are ideal for winch systems used in shipbuilding, anchor handling, and offshore drilling. Their robust design ensures durability in harsh environments with high humidity, saltwater exposure, and extreme operational stress, making them indispensable for maritime operations.
• 광업 및 채석
  Planetary winch drives play a crucial role in mining and quarrying, where they power cranes and winches used to lift heavy equipment, minerals, and raw materials. Their ability to handle extreme loads and operate under tough conditions ensures reliability in industries where downtime can be costly.
• Energy and Utilities
  In the energy sector, especially for wind turbine installation and power line maintenance, winch drive gearboxes are essential. They enable truck-mounted cranes to hoist heavy components like turbine blades, transformers, and utility poles, ensuring safe and efficient operations in renewable energy and power infrastructure projects.
• Forestry and Agriculture
  In forestry and agricultural industries, planetary gear reducers are used in truck-mounted cranes for tasks like handling logs, machinery, and large bundles of crops. Their compact design and high torque capabilities make them indispensable for equipment that requires precise lifting in rugged, off-road environments.

해양 및 연안 산업	광업 산업
Forestry and Logging Industry	농업 산업

Winch Drive Planetary Gearbox Manufacturing Process

1. Material Selection and Procurement
   The manufacturing process begins with selecting high-quality raw materials, such as alloy steel or cast iron, for gears, shafts, and housings. These materials are chosen for their strength, durability, and resistance to wear, ensuring the gearbox can withstand heavy loads and demanding applications.
2. Precision Gear Cutting
   Using advanced CNC machining, the gears are cut with extreme precision to achieve the required dimensions and tooth profiles. This step ensures smooth power transmission, minimal backlash, and optimal performance, which are critical for the efficiency and reliability of the planetary gearbox.
3. Heat Treatment for Durability
   The gears and other critical components undergo heat treatment processes like carburizing, quenching, and tempering. This enhances their hardness, wear resistance, and strength, enabling the gearbox to perform reliably under high torque and heavy-duty conditions without premature failure.
4. Component Machining and Finishing
   Housing, shafts, and other parts are machined to precise tolerances using lathes, milling machines, and grinders. Surface finishing is performed to remove imperfections, ensuring proper alignment and smooth assembly. This step is essential for the gearbox's long-term performance and operational stability.
5. Quality Inspection and Testing
   Each component is subjected to rigorous quality checks, including dimensional inspections, hardness testing, and material analysis. Advanced equipment like coordinate measuring machines (CMM) is used to ensure components meet strict specifications, guaranteeing the reliability and performance of the finished gearbox.
6. Assembly of Gearbox Components
   The gearbox is assembled by carefully fitting the sun gear, planet gears, carrier, and ring gear into the housing. Lubricants are applied to reduce friction and ensure smooth operation. Precision during assembly is crucial for achieving the desired torque, speed reduction, and load distribution.
7. Performance Testing and Validation
   The fully assembled planetary gearbox undergoes functional testing under simulated operating conditions. This includes load testing, torque measurement, and noise analysis to ensure the gearbox meets performance standards, operates smoothly, and can handle the specific demands of winch drive applications.
8. Surface Treatment and Final Packaging
   The gearbox is coated with protective finishes, such as anti-corrosion paint or plating, to enhance its durability in harsh environments. After final inspections, the gearbox is securely packaged to prevent damage during transportation, ensuring it reaches customers in perfect working condition.