Gearbox Penggerak Putar Planet untuk Derek Dek

A planetary slewing drive gearbox is a specialized mechanical component engineered to facilitate rotational movement in heavy-duty equipment, particularly deck cranes used in maritime and industrial settings. This slewing gearbox employs a planetary gear system, consisting of a central sun gear, multiple planet gears, and an outer ring gear, to deliver high torque output with compact dimensions and efficient power transmission. In deck cranes, it enables precise slewing operations, allowing the crane to rotate horizontally for loading and unloading cargo on ships or offshore platforms while handling substantial loads and withstanding harsh environmental conditions such as saltwater exposure, vibrations, and extreme temperatures.

Dimensi Penggerak Putar Planet

RE 240

Dukungan: DBS

Dukungan: Tecc

Poros Beralur:

Dukungan Mendukung	ØD1	ØD2	S	Ls	L	L1	L2	T	ØDt	Letnan
	[ mm ]
DBS	50 jam 7	60 jam 6	DIN5482 B58x53	37	68.3	50	8	M10 (n° 3)	32	21
Tecc	50 jam 7	60 jam 6	DIN5482 B58x53	37	68.3	50	8	M10 (n° 3)	32	21

Roda gigi pinion:

Mendukung	M	z	X	SYAIR PUJIAN	BU	A	S	T	Tmax
	[mm]								Statis [Nm]	Dinamis [Nm]
DBS	6	15	0.5	108	88	2	-	-	6000	5400
	8	9	0.5	95.2	96	0.5	-	-	5000	4500
	10	11	0.5	137	68	2	-	-	6300	5670
	14	13	0.5	224	70	2	DIN5482 B58x53	M10 (n° 3)	6300	5670
Tecc	6	18	0	120	70	13.5	DIN5482 B58x53	M10 (n° 3)	6000	5400
	8	10	0.5	104	80	13.5	-	-	5000	4500
	8	14	0.5	136	80	23.5	DIN5482 B58x53	M10 (n° 3)	6300	5670
	10	13	0	150	80	3.5	DIN5482 B58x53	M10 (n° 3)	6300	5670
	14	13	0,5	224	70	2	DIN5482 B58x53	M10 (n° 3)	6500	5670

RE 310/510

Dukungan: DBS

Dukungan: Tecc

Dukungan: T6

Dukungan: T8

Dukungan: T18

Dukungan: NR

Dukungan: NR3

Batang:

Mendukung	ØD1	ØD2	S	Ls	L	L1	L2	T	ØDt	Letnan
	[ mm ]
DBS	50 jam 7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (n° 3)	32	20
Tecc	50 jam 7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (n° 3)	32	20
T6	50 jam 7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (n° 3)	32	20
T8	50 jam 7	60 jam 6	DIN5482 B58x53	46	78	60	8	M10 (n° 3)	32	20
T18	62 F7	72 F7	DIN5482 B70x64	51	90	70	10	M10 (n° 3)	40	22
NR	50 jam 7	60 jam 6	DIN5482 B58x53	37	68.5	50	8	M10 (n° 3)	32	20
NR3	50 jam 7	60 jam 6	DIN5482 B58x53	37	68.5	50	8	M10 (n° 3)	32	20

Roda gigi pinion:

Mendukung	M	z	X	SYAIR PUJIAN	BU	A	S	T	Tmax
	[mm]								Statis [Nm]	Dinamis [Nm]
DBS	8	11	0.5	112.2	78	7	-	-	10500	9450
	9	13	0.5	144	75	7	-	-	10500	9450
	10	11	0.5	137	78	7	-	-	10500	9450
	10	15	0	170	90	10	-	-	10500	9450
	12	10	0.5	155	95	7	-	-	10500	9450
	12	11	0.5	166.8	80	7	-	-	10500	9450
Tecc	6	13	0.65	97.2	65	27	-	-	6900	6210
	8	11	0.5	111.2	88	4	-	-	8300	7470
	8	15	0	136	75	11	DIN5482 B58x53	M10 (n° 3)	10400	9360
	10	10	0.5	130	90	3	-	-	9500	8550
	14	14	0.5	236.6	100	1	DIN5482 B58x53	M10 (n° 3)	10500	9450
T6 T8	10	13	0.6	161	86	17	-	-	10500	9450
	10	14	0.5	168	80	2.5	-	-	10500	9450
	10	12	0.55	150.5	93	3	-	-	10500	9450
	12	10	0.5	155	108	5.5	-	-	10500	9450
T18	8	14	0	128	79.5	16	DIN5482 B70x64	M10 (n° 3)	10500	9450
	10	14	0.32	166.4	90	15			13200	11880
	12	13	0.5	192	80	21			13200	11880
	14	15	0.5	250.6	105	6			13200	11880
NR NR3	5	22	0	120	50	27.5	DIN5482 B58x53	M10 (n° 3)	9250	8325
	8	11	0.5	110.8	79	10.5	-	-	9250	8325
	8	16	0.5	149.5	73	20.5	-	-	9250	8325
	10	11	0.5	139	100	12	-	-	9250	8325
	10	12	0.5	149	90	19.5	-	-	9250	8325

RE 610

Dukungan: DBS

Dukungan: DBS2

Dukungan: T18

Batang:

Mendukung	ØD1	ØD2	S	Ls	L	L1	L2	T	ØDt	Letnan
	[ mm ]
DBS	62 jam 7	72 jam 6	DIN5482 B70x64	51	90	70	10	M10 (n° 3)	40	22
DBS2	62 jam 7	72 jam 6	DIN5482 B70x64	51	90	70	10	M10 (n° 3)	40	22
T18	62 f7	72 f7	DIN5482 B70x64	51	90	70	10	M10 (n° 3)	40	22

Roda gigi pinion:

Mendukung	M	z	X	SYAIR PUJIAN	BU	A	S	T	Tmax
	[mm]								Statis [Nm]	Dinamis [Nm]
DBS DBS2	8	14	0	128	79.5	15	DIN 5482 B70x64	M10 (n° 3)	17500	15750
	10	12	0.5	150	78	5	-	-	21500	19350
	10	13	0.5	160	85	19	DIN 5482 B70x64	M10 (n° 3)	21000	18900
	10	14	0.5	170	90	5	-	-	24000	21600
	12	10	0	144	100	5	-	-	18500	16650
	12	12	0.5	180	100	5	DIN 5482 B70x64	M10 (n° 3)	24000	21600
	12	14	0.5	204	105	5	-	-	24000	21600
	14	11	0.5	194.6	105	4	-	-	24000	21600
T18	8	20	0	176	115	15	DIN 5482 B70x64	M10 (n° 3)	14500	13050
	10	11	0.681	141	85	6	-	-	12000	10800
	12	10	0.5	156	120	6	-	-	12000	10800
	12	11	0.525	168.61	110	6	-	-	13500	12150

RE 810

Dukungan: Tecc

Dukungan: TRecc

Batang:

Mendukung	ØD1	ØD2	S	Ls	L	L1	L2	T	ØDt	Letnan
	[ mm ]
Tecc	62 f7	72 f7	DIN5482 B70x64	51	90	70	10	M10 (n° 3)	40	22
TRecc

Roda gigi pinion:

Mendukung	M	z	X	SYAIR PUJIAN	BU	A	S	T	Tmax
	[mm]								Statis [Nm]	Dinamis [Nm]
Tecc	8	14	0	128	79.5	11.5	DIN 5482 B70x64	M10 (n° 3)	10500	9450
	9	15	0	152.64	101	6.5	-	-	12500	11250
	10	14	0.5	169	90	1.5	DIN 5482 B70x64	M10 (n° 3)	14500	13050
	12	13	0.5	192	95	32.5			13500	12150
	14	15	0.5	250.6	105	1.5			21000	18900
TRecc	8	15	0.3	140	80	13.5	DIN 5482 B70x64	M10 (n° 3)	15200	13680
	10	13	0.5	160	90	5.5	-	-	17800	16020
	10	18	0	198	80	5.5	-	-	23800	21420
	12	12	0.5	180	100	3.5	DIN 5482 B70x64	M10 (n° 3)	19000	17100
	12	14	0.5	199	100	33.5			16000	14400

Features of Planetary Slewing Drive for Deck Cranes

1. High Torque Capacity
The planetary slewing drive provides exceptional torque output, enabling deck cranes to handle heavy loads with precision. Its planetary gear system efficiently distributes power across multiple gears, ensuring reliable performance even under extreme stress, making it ideal for lifting and rotating substantial cargo in demanding maritime applications.

2. Desain Ringkas dan Hemat Ruang
Featuring a compact design, the planetary slewing gearbox optimizes space utilization within deck crane systems. Its unique gear arrangement, with a sun gear, planet gears, and ring gear, delivers high performance in a small footprint, which is crucial for equipment operating in confined spaces such as ship decks or offshore platforms.

3. Durability in Harsh Environments
Engineered for maritime conditions, the slewing planetary gearbox is built to resist saltwater corrosion, extreme temperatures, and continuous vibrations. Its rugged construction and high-quality materials ensure reliable operation, even in the toughest environments, making it a trusted component for deck cranes exposed to harsh weather and operational challenges.

4. Precise Rotational Control
The planetary slewing drive enables accurate horizontal rotation of deck cranes, allowing for precise positioning during cargo handling. Its smooth and controlled motion enhances operational efficiency, ensuring safe and effective loading and unloading tasks, especially when dealing with sensitive or heavy materials on ships or offshore rigs.

5. Efficient Power Transmission
The planetary gear system in the slewing gearbox ensures superior power transmission with minimal energy loss. This efficiency allows deck cranes to achieve high performance while optimizing fuel or energy consumption, reducing operational costs and enhancing the overall sustainability of the equipment in industrial and maritime applications.

6. Customizable Configurations
Planetary slewing drive gearboxes are available in various sizes, gear ratios, and load capacities, allowing customization to meet specific deck crane requirements. This adaptability ensures compatibility with diverse crane designs and operational needs, providing flexibility and reliability for a wide range of maritime and industrial lifting applications.

Applications of Slewing Drive Planetary Gearboxes

1. Deck Cranes in Maritime Operations
Planetary slewing drive gearboxes are essential for deck cranes used on cargo ships, offshore platforms, and ports. They facilitate smooth and precise horizontal rotation, enabling efficient loading and unloading of heavy cargo. Built to endure saltwater exposure and vibrations, they ensure reliable performance in harsh marine environments.

2. Offshore Oil and Gas Equipment
These slewing gearboxes play a critical role in offshore oil and gas operations, such as rotating drilling rigs, pipe-handling systems, and crane booms. Their high torque output and durability allow them to handle heavy loads and withstand extreme weather, vibrations, and corrosive conditions found in offshore settings.

3. Construction and Heavy Equipment Cranes
Planetary slewing drives are widely used in construction cranes for tasks like lifting and rotating heavy building materials. Their compact design enables installation in space-constrained areas, while their ability to handle high loads ensures stable and efficient operation, even in challenging construction site conditions.

4. Wind Turbine Rotors and Yaw Systems
In the renewable energy sector, these slewing planetary gearboxes are utilized in wind turbines to rotate blades and align nacelles with wind direction. Their precision, high torque capacity, and durability make them ideal for enduring constant stress, variable loads, and extreme weather conditions over long operational lifespans.

5. Mining Machinery and Excavators
Mining equipment such as bucket-wheel excavators and stacker-reclaimers rely on these slewing drive planetary gearboxes for precise slewing operations. Their robust design ensures they can handle the immense loads and abrasive conditions of mining environments, providing consistent performance and minimizing downtime for critical extraction and material-handling tasks.

Penggerak Putar Planet untuk Pendorong Azimuth	Penggerak Putar Planet untuk Derek Menara
Penggerak Putar Planet untuk Rig Pengeboran Beroda Rantai	Penggerak Putar Planet untuk Turbin Angin

Kotak Roda Gigi Putar Planet Oil Lubrication Steps

1. Preparation and Safety Measures
   Prior to initiating the lubrication process for a planetary slewing gearbox, ensure the equipment is powered off and cooled down to prevent accidents, gather necessary tools such as wrenches, drain pans, and safety gear, and consult the manual for specific guidelines on oil type and capacity to maintain optimal performance and compliance with operational standards.
2. Draining the Existing Oil
   Position a suitable collection container beneath the drain plug of the planetary slewing gearbox, carefully remove the plug to allow the old lubricant to fully drain out, which typically takes several minutes, ensuring all contaminants and degraded oil are removed to prevent future wear and extend the gearbox's service life in demanding applications.
3. Cleaning the Gearbox Interior
   After draining, flush the gearbox reservoir with a compatible cleaning solvent or fresh oil to dislodge any residual sludge, debris, or metal particles accumulated from operation, then drain the cleaner thoroughly, promoting a contaminant-free environment that enhances lubrication efficiency and reduces the risk of premature component failure.
4. Selecting the Appropriate Lubricant
   Choose a high-quality synthetic oil recommended for planetary slewing drive gearboxes, considering factors like viscosity, temperature range, and load-bearing capacity to ensure superior protection against wear, corrosion, and thermal stress in harsh industrial or marine environments.
5. Filling with New Oil
   Reinstall the drain plug securely, then pour the selected lubricant through the fill port until it reaches the specified level—often 30 to 50 percent full for oil bath systems, while monitoring to avoid overfilling, which could lead to foaming or leakage, thereby optimizing torque transmission and gear longevity.
6. Verification and Initial Operation
   Check for leaks around plugs and seals after filling, start the equipment at low speed to circulate the oil evenly throughout the planetary gears, and monitor temperature and noise levels during the first few hours of operation to confirm proper lubrication and make adjustments if necessary for sustained reliability.