Hộp giảm tốc bánh răng trục vít WPWKV

WPWKV worm gear reducers, part of the WP series worm gearboxes, are highly efficient mechanical power transmission devices designed for speed reduction and torque multiplication in a compact and versatile form. These worm gear speed reducers are housed in durable cast iron casings, ensuring strength and long service life. At their core, they feature a worm gear mechanism consisting of a worm (a screw-like gear made of heat-treated 45# steel for enhanced durability) and a worm wheel made of tin bronze, contributing to smooth and efficient operation.

WPWKV worm gear reducers, part of the WP series worm gearboxes, are highly efficient mechanical power transmission devices designed for speed reduction and torque multiplication in a compact and versatile form. These worm gear speed reducers are housed in durable cast iron casings, ensuring strength and long service life. At their core, they feature a worm gear mechanism consisting of a worm (a screw-like gear made of heat-treated 45# steel for enhanced durability) and a worm wheel made of tin bronze, contributing to smooth and efficient operation.

The WPWKV worm gearboxes have a universal integral design with a shaft hole output and a downward input shaft, which allows for flexible mounting and easy integration into various systems. These gearboxes offer a wide range of gear ratios, typically from 5:1 to 60:1, providing high torque output, low noise operation, and self-locking capabilities under certain conditions. This makes them ideal for demanding applications such as conveyors, hoists, and industrial machinery, where reliability, efficiency, and compactness are essential.

Bộ giảm tốc bánh răng trục vít WPWKV

WPWKV Worm Gear Reducer Specifications

Kiểu:WPWKV Worm Gearbox/ Worm Gear Speed Reducer
Người mẫu:40,50,60,70,80,100,120,135,155,175,200,250
Tỷ lệ:10,15,20,25,30,40,50,60
Màu sắc:Xanh dương/Xanh lá cây/Đen/Tùy chỉnh
Vật liệu:Vỏ: Gang đúc
Bánh răng trục vít: Đồng-9-4#
Trục vít: Hợp kim 20CrMn Ti được tôi cứng và thấm cacbon, độ cứng bề mặt từ 56-62HRC.
Trục: thép crom-45#
Đóng gói:Thùng carton và hộp gỗ
Vòng bi:C&U/SKF/HRB, hoặc theo yêu cầu của khách hàng.
Niêm phong:NAK/SKF/KSK, hoặc theo yêu cầu của khách hàng.
Bảo hành:12 tháng
Công suất đầu vào:0,12kw~15kw
Cách sử dụng:Nhựa, luyện kim, đồ uống, khai thác mỏ, nâng hạ và vận chuyển, xây dựng hóa chất, v.v.
Mặt bích IEC:B5
Chất bôi trơn:Tổng hợp & Khoáng chất

WPWKV Worm Gearbox Dimensions

WPWKV Worm Gearbox Dimensions

Người mẫuTỷ lệABBCCLLMNEE1E2GZ
401/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
87854063901877072971210
50108105507012022695901101412
6012011060801302571051021291512
7014013070951503051151201552015
80160150801051703501351401802015
1001901601001351904101551652152215
1202191751201602304941801952552518
1352492101351852505592002302853018
1552952561552202756052202503053521
1753142821752403106752502733484021
2003423202002803607492903053904024
2504204002503154609203803754754528
Trục đầu vàoTrục đầu raCân nặng
HSUT×VSW×V(kg)
25124×2,5166×18,85
30124×2,5206×22,88
40155×3258×28,311
40185×3308×33,315.5
50227×43510×38,324
50257×44012×43,338
65307×44514×48,856
753510×4,56018×64,484
854012×5.57020×74,9129
854514×5,58022×85,4157
955014×5,58522×90,4224
1106018×711028×116,4374

WPWKV Worm Reducer Gearbox Part Structure

Cấu trúc bộ phận hộp số trục vít

1Khung13Vòng chữ O
2Bánh răng trục vít14Vòng chữ O
3Trục vít15Nắp lỗ dầu
4Trục đầu ra16Ghim
5Nắp trục đầu ra17Đồng hồ đo dầu
6Nắp trục đầu ra18Nút xả dầu
7Nắp trục đầu vào19Chìa khóa
8Nắp trục đầu vào20Chìa khóa
9Vòng bi21Chìa khóa
10Vòng bi22Vít lục giác quốc tế
11Phớt dầu23Vít lục giác quốc tế
12Phớt dầu24Shim

WPWKV Worm Gear Speed Reducer Features

  • Mô-men xoắn đầu ra cao
    WPWKV worm gear speed reducers deliver exceptional torque multiplication, ideal for heavy-duty applications like conveyors and hoists. Their worm and wheel design ensures efficient power transfer, providing reliable performance under high loads with ratios ranging from 5:1 to 60:1, and up to 10,000:1 in double reduction setups.
  • Compact and Versatile Design
    The worm drive gearboxes feature a square cast iron housing for universal mounting flexibility. Its compact structure, with a downward input shaft and shaft hole output, allows easy integration into various machinery, optimizing space without compromising strength or functionality in diverse industrial environments.
  • Durable Material Construction
    Constructed with a high-strength cast iron housing, the WPWKV worm gear reducers use a 45# steel worm and tin bronze worm wheel, heat-treated for enhanced durability. Premium NSK bearings and Simrit oil seals ensure long-lasting performance, resisting wear even in demanding, continuous-operation settings.
  • Độ ồn và độ rung thấp
    Engineered for smooth operation, the worm reducer gearboxes minimize noise and vibration through precision-machined gears and robust housing. This feature enhances workplace comfort and reduces mechanical stress, making it suitable for applications requiring quiet performance, such as in food processing or packaging industries.
  • Khả năng tự khóa
    Under specific conditions, the WPWKV worm and wheel gearbox offers self-locking, preventing back-driving when the motor is off. This safety feature is critical for applications like lifts or winches, where load stability is essential, ensuring secure operation without additional braking mechanisms in certain configurations.
  • High Efficiency and Low Maintenance
    With optimized gear designs and quality lubrication systems, the worm drive reduction gearbox ensures efficient power transmission with minimal energy loss. Its robust build reduces maintenance needs, offering reliable, long-term operation in industries like mining, agriculture, or manufacturing, lowering overall operational costs.

WPWKV Worm Gear Reducer

WPWKV Worm Gear Reducer Application Industry

  • Ngành công nghiệp xử lý vật liệu
    WPWKV worm gear reducers are widely used in conveyor systems for material handling. Their high torque and compact design efficiently drive belts and rollers, ensuring smooth transport of goods in warehouses, distribution centers, and manufacturing plants with reliable, low-maintenance operation.
  • Máy móc nông nghiệp
    In agriculture, worm reducer gearboxes power equipment like grain augers, feed mixers, and irrigation systems. Their robust construction and self-locking feature provide dependable performance in harsh environments, handling heavy loads while reducing maintenance needs for farming operations.
  • Mining and Quarrying
    WPWKV worm gear speed reducers are employed in mining equipment such as crushers, conveyors, and hoists. Their durability and ability to handle high torque under dusty, rugged conditions make them ideal for continuous operation in extracting and processing minerals.
  • Packaging Industry
    The WPWKV worm and wheel gearbox’s low noise and smooth operation suit packaging machinery like filling, sealing, and labeling systems. Its compact design and precise speed control ensure efficient, quiet performance, meeting the high-speed demands of automated packaging lines in various sectors.
  • Thiết bị xây dựng
    In construction, worm drive gearboxes drive machinery like concrete mixers and winches. Their high torque output and self-locking capability ensure safe, reliable operation under heavy loads, supporting tasks in building and infrastructure development with minimal maintenance requirements.
  • Ngành công nghiệp chế biến thực phẩm
    WPWKV worm reduction gearboxes are utilized in food processing equipment, such as mixers and conveyors. Their low noise, efficient torque, and durable, easy-to-clean design meet hygiene and performance standards, ensuring consistent operation in food production environments.
Hộp số bánh răng trục vít dùng trong ngành khai thác mỏ và khai thác đá.Hộp số bánh răng trục vít dùng trong ngành xây dựng
Hộp số bánh răng trục vít dùng trong ngành khai thác mỏ và khai thác đá.Hộp số bánh răng trục vít dùng trong ngành xây dựng
Hộp số bánh răng trục vít cho ngành dệt mayHộp số bánh răng trục vít dùng trong ngành thực phẩm và đồ uống
Hộp số bánh răng trục vít cho ngành dệt mayHộp số bánh răng trục vít dùng trong ngành thực phẩm và đồ uống

Other Worm Gearbox Types

  1. Hộp số bánh răng trục vít CMN-NMRV
    The CMN-NMRV worm gearbox is a lightweight and compact reducer made of aluminum alloy, suitable for applications requiring high efficiency and corrosion resistance. Its modular design allows for flexible installation, making it ideal for industries like food processing, packaging, and light-duty mechanical systems.
  2. Hộp số trục vít giảm tốc kép
    Double reduction worm gearboxes feature two sets of worm and worm wheel mechanisms for achieving extremely high gear ratios. This type is used in applications requiring significant speed reduction and torque multiplication, such as heavy machinery, conveyor systems, and large-scale lifting equipment.
  3. Hollow Shaft Worm Gearbox
    The hollow shaft worm gearbox is designed for direct mounting onto driven shafts, eliminating the need for couplings. This configuration simplifies installation, reduces alignment issues, and is commonly used in conveyors, mixers, and small industrial systems where space-saving is a priority.
  4. Vertical Worm Gearbox
    Vertical worm gearboxes are specifically designed for vertical mounting configurations, often used in applications like agitators, elevators, and cranes. Their robust structure and ability to handle axial and radial loads make them suitable for operations requiring reliable performance in vertical orientations.
  5. Right Angle Worm Gearbox
    Right-angle worm gearboxes facilitate power transmission at 90-degree angles, making them ideal for constrained spaces. Their compact design and smooth operation are widely used in automation systems, printing machines, and other applications requiring efficient power transfer in a limited footprint.
  6. Custom-Built Worm Gearbox
    Custom-built worm gearboxes are tailored to meet specific application requirements, including unique mounting configurations, non-standard gear ratios, or specialized materials. Industries like aerospace, robotics, and medical equipment benefit from these bespoke solutions, ensuring optimal performance and compatibility with highly specialized machinery.
Hộp số bánh răng trục vít CMN-NMRVHộp số bánh răng trục vít dòng WP
Hộp số bánh răng trục vít dòng RVHộp số bánh răng trục vít dòng WP

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