Planetaire tandwielkast 600-serie ter vervanging van Bonfiglioli 600-serie wielaandrijvingen

A 600 series planetary gearbox serves as a direct replacement for the Bonfiglioli 600 series wheel drives, offering comparable performance in demanding applications such as wheeled off-road vehicles. This wheel drive gearbox is engineered with a compact structure to facilitate seamless integration, delivering high torque output and substantial load-bearing capacity essential for rugged terrains. It incorporates a normally closed reverse multi-disc parking brake for enhanced safety and reliability, along with an optional disconnect mechanism to enable emergency towing without compromising system integrity. Compatible with various motor types, including plug-in axial piston hydraulic motors, flanged axial piston hydraulic motors, hydraulic gerotor motors, DC motors, and integrated brakes, this replacement ensures operational efficiency and minimal downtime.

600 Series Wheel Drive Dimensions

Features of 600 Series Planetary Wheel Drives

• Equipped with a wheel housing mounting flange
  This feature includes a rotating housing flange with studs designed to securely fit wheels and drums, ensuring seamless integration into vehicle systems while providing stable mounting that withstands rigorous operational demands in construction and agricultural machinery.
• Robust Design
  The rugged construction of the 600 Series planetary wheel drives utilizes high-quality materials and optimized gear configurations to deliver exceptional durability, resisting wear and tear in harsh environments and extending the operational lifespan of the drive system for reliable long-term use.
• High torque performance
• Offering impressive torque capacity ranging from 1700Nm to 45,000Nm depending on the model, this drive excels in delivering powerful rotational force essential for heavy-duty tasks, with reduction ratios up to 1:145 that optimize efficiency and minimize noise during operation.
• Large load capacity
  Engineered to handle substantial axial and radial loads, the planetary wheel drive gearbox supports heavy payloads in off-road applications, incorporating dual or triple-stage planetary gearing that distributes forces evenly to prevent overload and ensure consistent performance under extreme conditions.
• Long-life floating seal
  Featuring mechanical lifetime seals that provide superior protection against contaminants and lubricants, this component ensures prolonged service intervals by maintaining internal integrity, reducing maintenance needs, and enhancing overall reliability in dusty or wet operating environments.
• Compact design
  The space-efficient architecture integrates components like the wheel drive planetary gearbox and motor into a minimal footprint, facilitating easy installation in confined spaces while maintaining high power density, which is ideal for modern vehicle designs requiring agility without sacrificing functionality.
• Optional mechanical release available upon request
  This customizable disengagement device allows for emergency towing by mechanically releasing the gear system, preventing damage during non-powered movement, and offering flexibility for maintenance or recovery operations in challenging field scenarios.

Planetary Wheel Drive Gearbox Applications

• Construction Machinery
  These planetary wheel drives are widely utilized in construction equipment like excavators and loaders, offering high torque and compact design to navigate rugged terrains, ensuring stable performance during earthmoving tasks and enhancing operational productivity in demanding site conditions.
• Landbouwapparatuur
  In farming applications, wheel drives power self-propelled vehicles such as harvesters and tractors, delivering robust load capacity and precise control for soil tillage, planting, and harvesting operations, while withstanding exposure to dust, moisture, and variable loads for extended service life.
• Mijnbouwactiviteiten
  Employed in mining vehicles and machinery, these planetary gearboxes handle extreme axial and radial loads in underground or open-pit environments, facilitating efficient material transport and drilling with reduction ratios that optimize power delivery and minimize downtime in harsh, abrasive settings.
• Hoogwerkers
  Ideal for access platforms and scissor lifts, the wheel drive planetary gearboxes integrate with electric or hydraulic motors to provide smooth elevation and mobility, featuring optional disengagement for emergency towing, which ensures safety and reliability during indoor and outdoor maintenance or construction at heights.
• Forklifts and Material Handling
  In warehouse and logistics settings, they equip counterbalance lift trucks and ground support equipment, offering high torque performance for lifting heavy loads and precise maneuvering, with compact structures that fit seamlessly into 3- or 4-wheel configurations for enhanced efficiency.
• Off-Road Wheeled Vehicles
  These planetary wheel drive gearboxes are optimal for designing off-road machinery in sectors like forestry or military applications, incorporating negative multi-disc brakes for secure parking on slopes, and supporting various motor types to achieve superior traction and durability in challenging, uneven landscapes.

Planetaire wielaandrijving voor walsen	Planetaire wielaandrijving voor wielladers in de mijnbouw
Planetaire wielaandrijving voor maaidorsers	Planetaire wielaandrijving voor gelede vrachtwagens

Wheel Drive Planetary Gearbox Installation Steps

• Preparation and Component Verification
  Prior to installation, inspect the planetary gearbox and associated components for integrity, ensuring the motor, input shaft, and mounting flanges match specifications including tolerances and dimensions, while cleaning all mating surfaces of oils, paints, or contaminants to prevent misalignment or premature wear during assembly.
• Mounting the Gearbox to the Vehicle Frame
  Secure the gearbox to the machine's chassis using the provided torque arm or fixed flange, aligning it vertically and horizontally for stability, tightening all mounting bolts in a cross-pattern sequence to the specified torque values to withstand operational vibrations and loads effectively.
• Connecting the Drive Motor
  Naturally align the motor with the gearbox input, ensuring concentricity between the output shaft of the motor and the input of the gearbox to avoid damage, then insert and tighten connection bolts gradually while applying a thin layer of grease to facilitate smooth integration and flexibility.
• Attaching the Wheel or Drum
  Assemble the wheel onto the rotating housing flange with studs, cleaning contact surfaces beforehand, and fix it by tightening all foreseen nuts in a diagonal pattern using a torque wrench to achieve uniform pressure and prevent loosening under high-torque conditions in rugged terrains.
• Lubrication and Seal Inspection
  Verify or add lubricant to the gearbox via the fill plug until the appropriate level is reached, depending on horizontal or vertical orientation, while inspecting seals for integrity to protect against contaminants, ensuring long-life floating seals remain effective for extended service intervals.
• Final Testing and Commissioning
  After assembly, start the system without a load at low speed to check for smooth operation, absence of unusual noises, and proper temperature rise not exceeding recommended limits, then re-tighten all bolts and conduct a full-load test to confirm functionality and safety before deployment.