WPEDKA蜗轮减速器/蜗轮减速机

WPEDKA worm gear reducers, commonly referred to as double reduction worm gearboxes, are advanced and compact mechanical devices designed for efficient power transmission across various industrial applications. These gearboxes integrate a single-stage worm gearbox with a universal gearbox, creating a double-stage reduction system that enhances torque output, performance, and adaptability. For applications requiring higher reductions, the double-stage arrangement achieves ratios from 1:200 to 1:900 by combining two single-stage gearboxes. This makes them suitable for high-torque, low-speed applications such as conveyors, mixers, and material handling systems.

WPEDKA worm gear reducers, commonly referred to as double reduction worm gearboxes, are advanced and compact mechanical devices designed for efficient power transmission across various industrial applications. These gearboxes integrate a single-stage worm gearbox with a universal gearbox, creating a double-stage reduction system that enhances torque output, performance, and adaptability. The "W" in the designation highlights the worm gear mechanism, known for its smooth and quiet operation, while the "P" refers to the robust overall box structure ensuring durability and reliability. The "E" denotes the double-stage reduction system, which allows for greater gear ratios, and the "A" represents the lower input shaft configuration, ideal for specific setups.

WPEDKA worm gear speed reducers offer a wide speed ratio range, with single-stage configurations providing ratios from 1:10 to 1:60. For applications requiring higher reductions, the double-stage arrangement achieves ratios from 1:200 to 1:900 by combining two single-stage gearboxes. This makes them suitable for high-torque, low-speed applications such as conveyors, mixers, and material handling systems. Their compact design, high efficiency, and ability to handle heavy loads make WPEDKA worm reducer gearboxes an optimal choice for industries like manufacturing, mining, and energy.

WPEDKA蜗轮减速机

WPEDKA Worm Gear Reducer Specifications

类型:WPEDKA Worm Gearbox/ Worm Gear Speed Reducer
模型:40-70, 50-80, 60-100, 70-120, 80-135, 100-155, 120-175, 135-200, 155-250
比率:200, 300, 400, 500, 600, 800, 900
颜色:蓝色/绿色/黑色/定制
材料:外壳:压铸铁
蜗轮:铜-9-4#
蠕虫:20CrMn钛合金,经渗碳淬火处理,表面硬度为56-62HRC。
轴:铬钢-45#
包装:纸箱和木箱
轴承:C&U/SKF/HRB,或根据客户要求
海豹:NAK/SKF/KSK,或根据客户要求
保修单:12个月
输入功率:0.12千瓦~15千瓦
用法:塑料、冶金、饮料、采矿、起重运输、化工、建筑等行业。
润滑剂:合成材料和矿物材料

WPEDKA Worm Gearbox Dimensions

WPEDKA Worm Gearbox Dimensions

模型功率(千瓦)比率一个ABBHLHHBMNEFGZ
40-700.121/200
1/300
1/400
1/500
1/600
1/800
1/900
3141531307511014023670501501901151502015
50-800.183141441508313016026880651702201351802015
60-1000.3733717516091160200336100751902701552202515
70-1200.37
0.75
425193175109190240430120902303201802603018
80-1350.37
1.5
4992262101252152704801351052503502002903018
100-1552.25702692561482352905311351302753902203203521
120-1752.2
3.0
6312872822192803356601601553104302503504021
135-2003.0
4.0
6803183202563103756661751853604802903904024
155-2505.58153804002473554508002002034605603804804528
法兰输入孔输出轴重量
洛杉矶液相色谱LE拉扎UT×VSW×Y(千克)
115951404M831114×12.8308×33.319
115951404M831114×12.83510×38.327
1301101604M833145×16.34012×43.345
1301101604M840145×16.34514×48.875
1651302004M1042196×21.86018×64.4103
1651302004.5M1052248×27.37020×74.9147
2151802505M1263288×31.38022×85.4204
2151802505M1263288×31.38522×90.4298
2652303005M12833810×41.311028×116.4470

WPEDKA Worm Reducer Gearbox Part Structure

蜗轮箱部件结构

1框架13O型环
2蜗轮14O型环
3蜗杆15油孔盖
4输出轴16别针
5输出轴盖17油压表
6输出轴盖18油塞
7输入轴盖19钥匙
8输入轴盖20钥匙
9轴承21钥匙
10轴承22国际六角螺丝
11油封23国际六角螺丝
12油封24垫片

WPEDKA Double Reduction Worm Gear Reducer Benefits

  • 高扭矩输出
    The WPEDKA double reduction worm gear reducer delivers exceptional torque through its dual-stage design, combining two single-stage gearboxes. This configuration multiplies torque output, making it ideal for heavy-duty industrial applications requiring robust power transmission and reliable performance in compact systems.
  • Wide Ratio Range
    With a double-stage setup, worm gear reducers achieve speed ratios from 1:200 to 1:900, offering unparalleled flexibility. This extensive range allows precise speed control, catering to diverse applications like conveyors and machinery, ensuring optimal performance across various operational requirements.
  • 紧凑型设计
    Despite its powerful output, the WPEDKA worm reducer gearboxes maintain a compact footprint, integrating a single-stage worm gear with a universal gearbox. This space-saving design is perfect for installations with limited space, providing efficient power transmission without compromising on performance or reliability.
  • Enhanced Efficiency
    The double reduction worm gearbox's worm gear mechanism ensures smooth and efficient operation with minimal energy loss. Its double reduction system optimizes power transfer, reducing wear and extending the lifespan of machinery, making it a cost-effective solution for industrial applications.
  • Versatile Applications
    The WPEDKA worm gear reduction gearbox's adaptable design suits a wide range of industries, including automation, material handling, and manufacturing. Its universal gearbox compatibility and lower input shaft configuration enable seamless integration into various systems, enhancing operational flexibility and productivity.
  • 坚固耐用
    Built with high-quality materials, the worm gear speed reducers offer exceptional durability and resistance to wear. Its robust structure withstands harsh industrial environments, ensuring long-term reliability and reducing maintenance costs, making it a dependable choice for continuous operation in demanding settings.

WPEDKA Worm Gear Reducer

WPEDKA Double Reduction Worm Gearbox Applications

  • 输送系统
    WPEDKA double reduction worm gearboxes are widely used in conveyor systems for material handling in industries like mining and logistics. Their high torque and wide ratio range ensure precise speed control, enabling efficient and reliable transport of goods over long distances.
  • 包装机械
    In packaging equipment, worm gear reducers provide consistent power transmission for tasks like sealing and labeling. Their compact design fits into space-constrained machines, while the double-stage reduction ensures smooth operation, enhancing productivity and accuracy in high-speed packaging processes.
  • 自动化系统
    WPEDKA worm gear speed reducers are integral to automation systems in manufacturing, offering robust torque and precise speed control. Their versatility and durable construction support robotic arms and automated assembly lines, ensuring reliable performance in repetitive, high-precision industrial tasks.
  • 纺织机械
    Textile production relies on worm reducer gearboxes for driving looms and spinning machines. The double reduction system delivers high torque at low speeds, ensuring smooth operation and reducing wear, which is critical for maintaining consistent fabric quality in demanding environments.
  • 食品加工设备
    In food processing, WPEDKA worm reduction gearboxes power mixers, grinders, and conveyors. Their robust design withstands frequent cleaning and harsh conditions, while the high ratio range allows precise control, ensuring efficient and hygienic processing in compliance with industry standards.
  • 起重机和升降机
    Worm gearbox reducers are used in cranes and hoists for heavy lifting in construction and manufacturing. Their high torque output and compact size enable reliable load handling, while the double-stage reduction ensures safe and controlled movement in critical lifting applications.
采矿和采石业用蜗轮减速机包装行业用蜗轮减速机
采矿和采石业用蜗轮减速机包装行业用蜗轮减速机
纺织工业用蜗轮减速机建筑行业用蜗轮减速机
纺织工业用蜗轮减速机建筑行业用蜗轮减速机

WPEDKA Worm Reducer Gearbox Material Manufacturing

  • High-Strength Cast Iron Housing
    The WPEDKA worm reducer gearbox housing is crafted from high-strength cast iron, ensuring durability and stability. This material withstands heavy loads and harsh industrial environments, providing a robust foundation for the gearbox, enhancing longevity and resistance to deformation under stress.
  • Precision-Ground Steel Worm Gears
    The worm gears are manufactured from high-quality, precision-ground steel, hardened for superior strength. This process ensures smooth meshing and efficient power transmission, reducing wear and extending the gearbox’s operational life in demanding applications requiring high torque and reliability.
  • Bronze Worm Wheel
    The worm wheel is made from high-grade bronze, offering excellent wear resistance and low friction. This material choice enhances efficiency and durability, allowing the double reduction worm gear reducer to handle high torque loads while maintaining smooth operation in industrial settings.
  • Heat-Treated Alloy Steel Shafts
    Input and output shafts are constructed from heat-treated alloy steel, providing exceptional strength and fatigue resistance. This manufacturing process ensures the shafts can endure high stress and torque, maintaining structural integrity and reliable performance in heavy-duty applications.
  • Sealed Lubrication System
    The worm gear reduction gearbox incorporates a sealed lubrication system using synthetic lubricants, applied during manufacturing. This ensures optimal performance and reduces maintenance needs, as the high-quality lubricant minimizes friction and wear, protecting components in harsh operating conditions over extended periods.
  • Precision CNC Machining
    WPEDKA worm reduction gearboxes are manufactured using advanced CNC machining for precise component fabrication. This process ensures tight tolerances and perfect alignment of gears and shafts, resulting in smooth operation, reduced vibration, and enhanced efficiency across various industrial applications.

WPEDKA Worm Gearbx

其他信息

编辑

Yjx