Bộ giảm tốc bánh răng trục vít WPEO/Hộp số bánh răng trục vít

WPEO worm gear reducers, also referred to as double reduction worm gearboxes, are advanced mechanical solutions engineered for a broad range of industrial applications. These worm reducer gearboxes integrate a single-stage worm gearbox with a universal gearbox to deliver superior performance, high torque output, and precise speed control in a compact and efficient design. The double reduction mechanism excels in achieving significantly higher reduction ratios, ranging from 1:200 to 1:900, by combining the ratios of two single-stage gearboxes. For simpler setups, single-stage configurations offer ratios between 1:10 and 1:60.

WPEO worm gear reducers, also referred to as double reduction worm gearboxes, are advanced mechanical solutions engineered for a broad range of industrial applications. These worm reducer gearboxes integrate a single-stage worm gearbox with a universal gearbox to deliver superior performance, high torque output, and precise speed control in a compact and efficient design. The double reduction mechanism excels in achieving significantly higher reduction ratios, ranging from 1:200 to 1:900, by combining the ratios of two single-stage gearboxes. For simpler setups, single-stage configurations offer ratios between 1:10 and 1:60.

WPEO worm gear speed reducers are valued for their robust construction, low maintenance requirements, and ability to operate under demanding conditions. They are particularly suitable for heavy-duty machinery, conveyors, and industrial automation systems, where high torque transmission and precise control are essential. With their versatility, durability, and efficiency, WPEO double reduction worm gearboxes provide reliable performance across industries.

Bộ giảm tốc bánh răng trục vít WPEO

WPEO Worm Gear Reducer Specifications

Kiểu:WPEO Worm Gearbox/ Worm Gear Speed Reducer
Người mẫu:40-70, 50-80, 60-100, 70-120, 80-135, 100-155, 120-175, 135-200, 155-250
Tỷ lệ:200, 300, 400, 500, 600, 800, 900
Màu sắc:Xanh lá/Nâu/Đen/Tùy chỉnh
Vật liệu:Vỏ: Gang đúc
Bánh răng trục vít: Đồng-9-4#
Trục vít: Hợp kim 20CrMn Ti được tôi cứng và thấm cacbon, độ cứng bề mặt từ 56-62HRC.
Trục: thép crom-45#
Đóng gói:Thùng carton và hộp gỗ
Vòng bi:C&U/SKF/HRB, hoặc theo yêu cầu của khách hàng.
Niêm phong:NAK/SKF/KSK, hoặc theo yêu cầu của khách hàng.
Bảo hành:12 tháng
Công suất đầu vào:0,12kw~15kw
Cách sử dụng:Nhựa, luyện kim, đồ uống, khai thác mỏ, nâng hạ và vận chuyển, xây dựng hóa chất, v.v.
Chất bôi trơn:Tổng hợp & Khoáng chất

WPEO Worm Gearbox Dimensions

WPEO Worm Gearbox Dimensions

Người mẫuTỷ lệMỘTAAABCử nhânBBBCHBCAMNEE₁E₂GZ
40-701/200
1/300
1/400
1/400
1/500
1/600
1/800
1/900
....
286195153401316587501571952951201201352015
50-802971971445014270108651881753201401301502015
60-1003632311756016990120752222243751901551802515
70-12040825619370190100140902602664502201852153018
80-135471298226802101101601052953064952602102353018
100-1555553542691002521401901303453505902902452953521
120-1755983792871202551502191553943946403202673234021
135-2006624253181353191752561854564407103702903604024
155-2507955103801553852002952035455108604403504404528
Trục đầu vàoTrục đầu raCân nặng
HSUT×VLSSW×Y(kg)
25124×2,560288×419
30124×2,5653210×4,527
40155×3753810×4,544
40185×3854512×4,563
50227×4955516×696
50257×41106018×7149
65307×41106518×7191
753510×4,51257020×7.5278
854012×51559025×9442

WPEO Worm Reducer Gearbox Part Structure

Cấu trúc bộ phận hộp số trục vít

1Khung13Vòng chữ O
2Bánh răng trục vít14Vòng chữ O
3Trục vít15Nắp lỗ dầu
4Trục đầu ra16Ghim
5Nắp trục đầu ra17Đồng hồ đo dầu
6Nắp trục đầu ra18Nút xả dầu
7Nắp trục đầu vào19Chìa khóa
8Nắp trục đầu vào20Chìa khóa
9Vòng bi21Chìa khóa
10Vòng bi22Vít lục giác quốc tế
11Phớt dầu23Vít lục giác quốc tế
12Phớt dầu24Shim

WPEO Double Reduction Worm Gearbox Features

  • Tỷ lệ giảm cao
    The WPEO double reduction worm gearbox achieves impressive reduction ratios ranging from 1:200 to 1:900 by combining two single-stage worm gearboxes. This allows precise speed control and high torque output, making it ideal for heavy-duty industrial applications requiring substantial power transmission.
  • Compact and Efficient Design
    Engineered for space efficiency, the worm gear speed reducer integrates a single-stage worm gear with a universal gearbox. This compact design ensures high performance in confined spaces, delivering reliable power transmission while maintaining efficiency and reducing energy consumption in various industrial settings.
  • Robust Construction
    Built with durable materials, the WPEO worm reducer gearbox is designed to withstand harsh operating conditions. Its sturdy housing and high-quality worm gears ensure long-term reliability, minimizing wear and tear, and providing consistent performance in demanding applications like conveyors and heavy machinery.
  • Versatile Applications
    The worm gear reducers are highly adaptable, suitable for industries such as manufacturing, material handling, and automation. Its flexible design supports diverse configurations, enabling seamless integration into various systems, from conveyor belts to industrial mixers, enhancing operational versatility and productivity.
  • Yêu cầu bảo trì thấp
    Designed for minimal upkeep, the worm drive gearbox features self-lubricating components and a sealed structure to prevent contamination. This reduces maintenance costs and downtime, ensuring continuous operation and making it a cost-effective solution for industrial environments with rigorous demands.
  • Truyền mô-men xoắn được cải tiến
    The double-stage configuration amplifies torque output, making the WPEO worm gear reduction gearbox ideal for applications requiring high torque at low speeds. Its efficient gear meshing ensures smooth power delivery, improving system performance in tasks like lifting, crushing, or precise motion control.

WPEO Worm Gear Reducer

WPEO Worm Gear Speed Reducer Applications

  1. Material Handling and Conveyors
    WPEO worm gear speed reducers are widely used in conveyor systems for industries such as logistics, warehousing, and mining. Their ability to provide precise speed control and high torque ensures smooth and reliable operation, even under heavy loads and challenging conditions.
  2. Industrial Automation Systems
    In automation systems, these double reduction worm gear reducers enable accurate speed adjustments and torque transmission for robotic arms, assembly lines, and automated machinery. Their compact design and high reduction ratios make them ideal for achieving precise motion control in highly dynamic and repetitive industrial environments.
  3. Máy móc nông nghiệp
    The WPEO worm reducer gearboxes are essential in agricultural equipment like harvesters, irrigation systems, and grain conveyors. Their durable construction and high torque output allow them to operate efficiently in rugged outdoor conditions while handling heavy-duty tasks such as crop processing and material transportation.
  4. Mining and Quarrying
    In the mining industry, worm drive gearboxes are used in crushers, feeders, and conveyor belts. Their robust design can withstand harsh environments, heavy loads, and continuous operation, ensuring reliable performance in extracting, processing, and transporting raw materials over long periods.
  5. Food Processing and Packaging
    Food processing machinery, such as mixers, conveyors, and packaging equipment, benefits greatly from the WPEO double reduction worm gearboxes. Their precision and efficiency ensure consistent performance for delicate operations like mixing ingredients, transporting products, and sealing packages, all while adhering to strict industry standards.
  6. Textile and Paper Industries
    In textile and paper manufacturing, worm gear reduction gearboxes are crucial for machinery such as looms, rollers, and cutting equipment. Their ability to deliver smooth, controlled motion and high torque helps maintain consistent production quality and efficiency in high-speed, continuous processes.
Hộp số bánh răng trục vít dùng trong ngành khai thác mỏ và khai thác đá.Hộp số bánh răng trục vít dùng trong ngành thực phẩm và đồ uống
Hộp số bánh răng trục vít dùng trong ngành khai thác mỏ và khai thác đá.Hộp số bánh răng trục vít dùng trong ngành thực phẩm và đồ uống
Hộp số bánh răng trục vít cho ngành dệt mayHộp số bánh răng trục vít dùng trong ngành luyện kim
Hộp số bánh răng trục vít cho ngành dệt mayHộp số bánh răng trục vít dùng trong ngành luyện kim

Double Reduction Worm Gear Reducer Maintenance

  • Regular Lubrication Checks
    Ensure the WPEO worm reduction gearbox is adequately lubricated by inspecting oil levels monthly. Use manufacturer-recommended lubricants to maintain optimal performance. Proper lubrication reduces friction, prevents overheating, and extends the lifespan of gears in demanding industrial applications.
  • Kiểm tra độ hao mòn và hư hỏng.
    Conduct quarterly visual inspections of gears, bearings, and housing for signs of wear or damage. Early detection of issues like pitting or cracks prevents costly failures, ensuring the gearbox operates reliably in heavy-duty systems like conveyors or mixers.
  • Theo dõi nhiệt độ hoạt động
    Check the worm reducer gearbox temperature during operation to ensure it remains within specified limits. Excessive heat indicates overloading or lubrication issues. Addressing these promptly prevents component degradation, maintaining efficiency and reliability in high-torque industrial environments.
  • Clean External Surfaces
    Keep the worm drive gearbox exterior free of dust, debris, and contaminants. Monthly cleaning prevents buildup that could affect heat dissipation or seal integrity. A clean unit ensures efficient cooling and protects internal components, supporting consistent performance in harsh conditions.
  • Check Seals and Gaskets
    Inspect seals and gaskets biannually to ensure they are intact and free of leaks. Replace worn seals promptly to prevent lubricant loss and contamination ingress. This maintains the gearbox’s sealed environment, crucial for reliable operation in food processing or mining.
  • Verify Alignment and Mounting
    Annually confirm that the worm drive reduction gearbox is properly aligned and securely mounted. Misalignment can cause uneven wear and vibration, reducing efficiency. Correct mounting ensures smooth torque transmission, enhancing the longevity of the worm gearbox reducer in automation or packaging systems.

WPEO Double Reduction Worm Gear Reducer

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