{"id":7778,"date":"2026-07-22T01:10:15","date_gmt":"2026-07-22T01:10:15","guid":{"rendered":"https:\/\/korea-transmission.com\/?post_type=product&p=7778"},"modified":"2026-07-22T06:25:01","modified_gmt":"2026-07-22T06:25:01","slug":"y650-v4-one-step-injection-stretch-blow-molding-machine-4-station","status":"publish","type":"product","link":"https:\/\/korea-transmission.com\/tr\/urun\/y650-v4-one-step-injection-stretch-blow-molding-machine-4-station\/","title":{"rendered":"Y650-V4 Tek A\u015famal\u0131 Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesi (4 \u0130stasyonlu)"},"content":{"rendered":"

CMN Transmission Y650-V4, y\u00fcksek hassasiyetli ve y\u00fcksek talep g\u00f6ren i\u00e7i bo\u015f plastik kaplar\u0131n \u00fcretimi i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f, b\u00fcy\u00fck formatl\u0131, y\u00fcksek verimli tek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesidir (4 istasyonlu). PET ve PETG re\u00e7ineleriyle \u00e7al\u0131\u015fan bu makine, enjeksiyon, germe ve \u015fi\u015firme kal\u0131plama i\u015flemlerini tek bir kesintisiz i\u015f ak\u0131\u015f\u0131nda birle\u015ftirerek, verimlili\u011fi d\u00fc\u015f\u00fcren ve boyutsal de\u011fi\u015fkenli\u011fe neden olan ara transfer ad\u0131mlar\u0131n\u0131 ortadan kald\u0131r\u0131r. Uygulama alanlar\u0131 aras\u0131nda bebek biberonlar\u0131, i\u00e7me suyu kaplar\u0131, ila\u00e7 \u015fi\u015feleri, el i\u015fi ve \u00f6zel \u015fekilli \u015fi\u015feler ve kozmetik ambalajlar yer almaktad\u0131r. Tek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi format\u0131, kontaminasyon riskini ve insan hatas\u0131n\u0131 azaltarak, ila\u00e7 ve g\u0131da s\u0131n\u0131f\u0131 i\u00e7ecek ambalaj\u0131 gibi d\u00fczenlemeye tabi sekt\u00f6rler i\u00e7in standart bir tercih haline gelmi\u015ftir.<\/p>\n

Y650-V4, s\u0131n\u0131f\u0131n\u0131n en iyisi olan 400 KN enjeksiyon ve \u00fcfleme s\u0131k\u0131\u015ft\u0131rma kuvveti, 1.070 mm'lik uzat\u0131lm\u0131\u015f \u00fcst kal\u0131p stroku ve 175+175 mm'lik \u00fcfleme kal\u0131p stroku ile ISBM makine pazar\u0131n\u0131n b\u00fcy\u00fck konteyner segmentinde \u00f6ne \u00e7\u0131kmaktad\u0131r; bu sayede 140 mm'ye kadar boyun \u00e7ap\u0131na sahip 20 litreye kadar tek \u015fi\u015fe \u00fcretimi m\u00fcmk\u00fcn olmaktad\u0131r. \u00dc\u00e7 servo pompa sistemi hidrolik devreyi tahrik ederken, Inovance veya MiRLE PLC tam otomasyon dizisini kontrol eder, Japon Yaskawa veya WEICHI servo motoru Tayvan TSUNTIEN red\u00fckt\u00f6r\u00fc arac\u0131l\u0131\u011f\u0131yla d\u00f6ner tabla d\u00f6n\u00fc\u015f\u00fcn\u00fc y\u00f6netir ve Amerikan Parker y\u00fcksek bas\u0131n\u00e7 vanalar\u0131 \u00fcfleme havas\u0131n\u0131 d\u00fczenler. Japon ASB serisi ve AOKI 500 serisi kal\u0131plarla uyumluluk, Japon makinelerinden bu PET enjeksiyonlu stre\u00e7 \u00fcfleme kal\u0131plama makinesine ge\u00e7i\u015fte mevcut kal\u0131p varl\u0131klar\u0131n\u0131n yeniden kullan\u0131labilece\u011fi anlam\u0131na gelir; bu da kal\u0131p yat\u0131r\u0131mlar\u0131n\u0131 korur ve hat de\u011fi\u015fimini h\u0131zland\u0131r\u0131r.<\/p>\n

\"Y650-V4<\/p>\n

De\u011fi\u015ftirilebilir Marka ve Model<\/h2>\n

CMN Transmission, \u00f6nde gelen Japon markalar\u0131n\u0131n do\u011frudan yerine ge\u00e7ecek \u015fekilde tasarlanm\u0131\u015f kapsaml\u0131 bir enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi modeli yelpazesi sunmaktad\u0131r. T\u00fcm modeller, \u00fcretim gereksinimlerinize uygun olarak Standart, Servo ve Tam Elektrikli konfig\u00fcrasyonlarda mevcuttur.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Standart Model<\/strong><\/td>\nY150-V4<\/strong><\/td>\nY200-V4<\/strong><\/td>\nY250-V4<\/strong><\/td>\n<\/tr>\n
\"Standart<\/td>\nJapon ASB-12M ile uyumludur.<\/td>\nJapon Aoki 250 ile uyumludur.<\/td>\nJapon ASB-70DPH ile uyumludur.<\/td>\n<\/tr>\n
Y150-V4-B<\/strong><\/td>\nY500-V3<\/strong><\/td>\n–<\/td>\n<\/tr>\n
Japon Aoki 100 ile uyumludur.<\/td>\nJapon Aoki 500 ile uyumludur.<\/td>\n–<\/td>\n<\/tr>\n
Hidrolik s\u0131k\u0131\u015ft\u0131rma, hidrolik vidal\u0131 enjeksiyon.<\/td>\n<\/tr>\n
Servo Modeli<\/strong><\/td>\nYS150-V4<\/strong><\/td>\nYS200-V4<\/strong><\/td>\nYS250-V4<\/strong><\/td>\n<\/tr>\n
\"Servo<\/td>\nServo s\u0131k\u0131\u015ft\u0131rma, servo vida enjeksiyonu, y\u00fcksek hassasiyet, d\u00fc\u015f\u00fck enerji, uzun s\u00fcreli stabilite<\/td>\n<\/tr>\n
Tamamen Elektrikli Model<\/strong><\/td>\nY150-V4-EV<\/strong><\/td>\nY200-V4-EV<\/strong><\/td>\nY250-V4-EV<\/strong><\/td>\n<\/tr>\n
\"Tamamen<\/td>\nTamamen elektrikli tahrik sistemi sayesinde, ya\u011f bula\u015fm\u0131\u015f \u00fcr\u00fcnlerin kullan\u0131m\u0131ndan ka\u00e7\u0131n\u0131l\u0131r.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

ISBM Makinemizin Faydalar\u0131<\/h2>\n

1. Kalite daha iyi. Japonya'dan gelen \u015fi\u015firme kal\u0131plama makineleriyle \u00fcretilen plastik \u015fi\u015felerin hepsinde bir ay\u0131rma \u00e7izgisi bulunur. \u0130ki kal\u0131b\u0131n ortas\u0131nda, her iki tarafta da plastikten bir \u00e7\u0131k\u0131nt\u0131 olur ve bu da bir iz b\u0131rak\u0131r. Ancak bizim kal\u0131plar\u0131m\u0131z son derece y\u00fcksek hassasiyete sahip oldu\u011fundan, bu iz tamamen g\u00f6r\u00fcnmezdir.<\/p>\n

2. \u00dcretimimiz h\u0131zl\u0131d\u0131r; \u00e7ok say\u0131da vida \u00e7\u00f6z\u00fcm\u00fc ve y\u00fcksek h\u0131z sunuyoruz. Japonya bir seferde d\u00f6rt plastik \u015fi\u015fe \u00fcretebilirken, biz alt\u0131 \u015fi\u015fe \u00fcretebiliyoruz.<\/p>\n

3. Enerji tasarrufu sa\u011flay\u0131n. Makinelerimiz Japonya, Avrupa ve Amerika Birle\u015fik Devletleri'ndekilere k\u0131yasla 151 ila 251 ton daha az enerji t\u00fcketmektedir.<\/p>\n

4. Hidrolik ve pn\u00f6matik bile\u015fenlerin yerini almak \u00fczere \u00e7ok \u00e7e\u015fitli elektrikli kontrol teknolojileri benimsenmi\u015ftir. \u00d6rne\u011fin, Japonya'daki alt kesme mekanizmas\u0131nda kullan\u0131lan pn\u00f6matik bile\u015fenler burada servo motorlarla de\u011fi\u015ftirilmi\u015f ve servo motorlar\u0131n h\u0131z\u0131 iki kat\u0131na \u00e7\u0131kar\u0131lm\u0131\u015ft\u0131r. \u0130la\u00e7 end\u00fcstrisi ve di\u011fer alanlarda, herhangi bir hidrolik sistem olmadan tamamen servo motorlar kullan\u0131labilir; bu da GMP standartlar\u0131na uyumu ve ya\u011fs\u0131z ve kirliliksiz bir ortamda \u00e7al\u0131\u015fmay\u0131 sa\u011flar.<\/p>\n

\u00dcr\u00fcn \u00d6zellikleri<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00d6\u011fe<\/strong><\/td>\nBirim<\/strong><\/td>\nTeknik \u00d6zellikler<\/strong><\/td>\n<\/tr>\n
\u0130sim<\/strong><\/td>\n<\/td>\nTek A\u015famal\u0131 Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama
\nMakine (4 istasyonlu)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY650-V4<\/td>\n<\/tr>\n
\u00dcretici<\/strong><\/td>\n<\/td>\nCMN \u0130letimi<\/td>\n<\/tr>\n
Malzeme<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Vida \u00c7ap\u0131<\/strong><\/td>\nMM<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n\/<\/td>\n<\/tr>\n
Teorik Enjeksiyon Hacmi<\/strong><\/td>\nCM\u00b3<\/td>\n340<\/td>\n420<\/td>\n480<\/td>\n\/<\/td>\n<\/tr>\n
Vidan\u0131n D\u00f6nme H\u0131z\u0131 (RPM)<\/strong><\/td>\nr\/dakika<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n\/<\/td>\n<\/tr>\n
Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n400<\/td>\n<\/tr>\n
\u00dcfleme S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n400<\/td>\n<\/tr>\n
Motor G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n75.7<\/td>\n<\/tr>\n
Is\u0131tma G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n15<\/td>\n<\/tr>\n
hava bas\u0131nc\u0131 \u00fcfleme<\/strong><\/td>\nMPa<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
So\u011futma Suyu Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
\u00a0Makine Ya\u011f So\u011futucusu Su Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Makine Ya\u011f So\u011futucu Su S\u0131cakl\u0131\u011f\u0131<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Gerilim<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
(Uzunluk*Geni\u015flik*Y\u00fckseklik) Boyut(Uzunluk*Geni\u015flik*Y\u00fckseklik)<\/strong><\/td>\nMM<\/td>\n6100x2600x4200<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/strong><\/td>\nT<\/td>\n28<\/td>\n<\/tr>\n
\u00dcr\u00fcn Boyutlar\u0131<\/strong><\/td>\n<\/tr>\n
\u00dcr\u00fcn Miktar\u0131<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n<\/tr>\n
\u00a0\u015ei\u015fe \u00c7ap\u0131 (BD)<\/strong><\/td>\nMM<\/td>\n280<\/td>\n235(280)<\/td>\n230<\/td>\n180<\/td>\n<\/tr>\n
\u015ei\u015fe Y\u00fcksekli\u011fi (H)\u00a0<\/strong><\/td>\nMM<\/td>\n510<\/td>\n<\/tr>\n
Boyun \u00c7ap\u0131(E)\u00a0<\/strong><\/td>\nMM<\/td>\n140<\/td>\n120<\/td>\n90<\/td>\n84<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe Hacmi (ml)\u00a0<\/strong><\/td>\nL<\/td>\n20<\/td>\n20<\/td>\n12<\/td>\n5 (7)<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe A\u011f\u0131rl\u0131\u011f\u0131 (W)<\/strong><\/td>\nG<\/td>\n900<\/td>\n460<\/td>\n310<\/td>\n230<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Makine Parametresi<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Vida \u00c7ap\u0131:\u00a0<\/strong><\/td>\n60 mm (iste\u011fe ba\u011fl\u0131)<\/td>\n<\/tr>\n
Teorik Enjeksiyon Kapasitesi:\u00a0<\/strong><\/td>\n480g<\/td>\n<\/tr>\n
Enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti:\u00a0<\/strong><\/td>\n400 kN<\/td>\n<\/tr>\n
\u00dcst kal\u0131p vuru\u015fu:\u00a0<\/strong><\/td>\n1070 mm<\/td>\n<\/tr>\n
Alt kal\u0131p vuru\u015fu:<\/strong><\/td>\n550 mm<\/td>\n<\/tr>\n
SICAKLIK. Temel vuru\u015fu d\u00fczenleme:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Namlu hareketini d\u00fczenleyen s\u0131cakl\u0131k:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u00c7\u0131karma vuru\u015fu:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u00dcfleme s\u0131k\u0131\u015ft\u0131rma kuvveti:\u00a0<\/strong><\/td>\n400 kN (tek tarafl\u0131)<\/td>\n<\/tr>\n
\u00dcfleme merkez vuru\u015fu:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u015ei\u015firme kal\u0131plama vuru\u015fu:\u00a0<\/strong><\/td>\n175+175mm<\/td>\n<\/tr>\n
Petrol tank\u0131 VOL:\u00a0<\/strong><\/td>\n600 litre<\/td>\n<\/tr>\n
Boyutlar (Uzunluk \u00d7 Geni\u015flik \u00d7 Y\u00fckseklik):\u00a0<\/strong><\/td>\n6.1*2.6*4.2m<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k:\u00a0<\/strong><\/td>\n28T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Teknik Standart<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Servo Kontrol Sistemi:<\/td>\n3 adet servo pompa sistemi kullan\u0131larak.<\/td>\n<\/tr>\n
Servo Motor G\u00fcc\u00fc:<\/td>\n\u00a0Inovance\/ WEICHI servo motor g\u00fcc\u00fc: 75 KW.<\/td>\n<\/tr>\n
Bilgisayar Kontrol Sistemi:<\/td>\nInovance\/MiRLE PLC'yi kullanarak;<\/td>\n<\/tr>\n
Pikap Tahrik Sistemi:<\/td>\nPikap, Japon Yaskawa servo motoru veya Tayvan TSUNTIEN red\u00fckt\u00f6rl\u00fc WEICHI servo motoru ile donat\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7 Vanas\u0131:<\/td>\nAmerikan Parker y\u00fcksek bas\u0131n\u00e7 vanas\u0131 kullan\u0131l\u0131yor.<\/td>\n<\/tr>\n
Hava Silindiri:<\/td>\nAitak hava silindiri kullan\u0131larak.<\/td>\n<\/tr>\n
S\u0131cakl\u0131k Kontrol\u00fc:<\/td>\nUsing integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system’s built-in temperature control system.<\/td>\n<\/tr>\n
Hidrolik Bas\u0131n\u00e7 Kontrol Vanas\u0131:<\/td>\nTayvan, \u00c7in men\u015feli YUKEN marka hidrolik bas\u0131n\u00e7 kontrol vanas\u0131 kullan\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Is\u0131tmal\u0131 Vida:<\/td>\n\u00a0Vida, nano-uzak k\u0131z\u0131l\u00f6tesi enerji tasarruflu \u0131s\u0131tma halkas\u0131 (15KW) ile \u0131s\u0131t\u0131l\u0131r.<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Yap\u0131s\u0131:<\/td>\n\u015ei\u015firme kal\u0131plama yap\u0131s\u0131, y\u00fcksek bas\u0131n\u00e7 dengeleme fonksiyonuna sahip hidrolik silindir veya \u00e7ift servo motorlu kal\u0131p s\u0131k\u0131\u015ft\u0131rma sistemini kullan\u0131r.<\/td>\n<\/tr>\n
Enjeksiyon \u00dcnitesi:<\/td>\nEnjeksiyon \u00fcnitesi tek bir silindir taraf\u0131ndan kontrol edilir. Eritme motoru hidrolik olarak veya servo motorla kontrol edilebilir.<\/td>\n<\/tr>\n
Ya\u011f T\u00fcp\u00fc:<\/td>\nYa\u011f borusu \u0130talya'dan ithal edilen malzemeden \u00fcretilmi\u015ftir.<\/td>\n<\/tr>\n
Makinenin Toplam G\u00fcc\u00fc:<\/td>\nMakinenin toplam g\u00fcc\u00fc: 90,7 kW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Y650-V4 Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesinin Avantajlar\u0131<\/h2>\n

1. Enerji Verimli
\nTek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi, \u00f6n kal\u0131p \u0131s\u0131s\u0131n\u0131 enjeksiyon a\u015famas\u0131ndan \u015fi\u015firme a\u015famas\u0131na kadar do\u011frudan koruyarak ikincil yeniden \u0131s\u0131tmay\u0131 ortadan kald\u0131r\u0131r. Bu termal verimlilik, iki a\u015famal\u0131 yeniden \u0131s\u0131tmal\u0131 ISBM sistemlerine k\u0131yasla enerji t\u00fcketimini 40%'ye kadar azalt\u0131r. Y650-V4 servo pompa mimarisi, e\u015fde\u011fer \u00e7\u0131k\u0131\u015fta \u00e7al\u0131\u015fan geleneksel Japon, Avrupa veya Amerikan hidrolik pompa makinelerine k\u0131yasla g\u00fc\u00e7 t\u00fcketiminde 15% ila 25% daha fazla azalma sa\u011flayarak, 24 saatlik \u00e7ok vardiyal\u0131 \u00fcretim programlar\u0131nda \u00f6nemli tasarruflar sa\u011flar.<\/p>\n

2. M\u00fckemmel Performans
\nBoyuna gerdirme \u00e7ubu\u011fu, s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f hava \u00f6n kal\u0131b\u0131 d\u0131\u015fa do\u011fru geni\u015fletmeden \u00f6nce PET ve PETG re\u00e7inelerinde \u00e7ift eksenli molek\u00fcler y\u00f6nelim olu\u015fturur. Bu \u00e7ift eksenli y\u00f6nelim, s\u0131k\u0131\u015ft\u0131rma direncini, oksijen ve karbondioksite kar\u015f\u0131 bariyer performans\u0131n\u0131 ve optik \u015feffafl\u0131\u011f\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131r\u0131r. Bu \u00f6zellikler, \u00fcr\u00fcn b\u00fct\u00fcnl\u00fc\u011f\u00fc ve raf \u00e7ekicili\u011fi a\u00e7\u0131s\u0131ndan en y\u00fcksek talepleri kar\u015f\u0131layan, bu PET enjeksiyonlu gerdirme \u015fi\u015firme kal\u0131plama makinesinde \u00fcretilen b\u00fcy\u00fck formatl\u0131 i\u00e7ecek kaplar\u0131, bariyer a\u00e7\u0131s\u0131ndan kritik ila\u00e7 \u015fi\u015feleri ve birinci s\u0131n\u0131f kozmetik ambalajlar\u0131 i\u00e7in kritik \u00f6neme sahiptir.<\/p>\n

3. Y\u00fcksek Hassasiyet ve Boyutsal Kararl\u0131l\u0131k
\nFull-process automation via the Inovance or MiRLE PLC controls every variable from injection speed and mold temperature through stretch rod timing and blow pressure, removing reliance on manual operator adjustment. CMN’s precision mold manufacturing tolerances result in parting line marks on finished bottles that are virtually invisible, a clear improvement over the visible parting lines typical on Japanese-origin tooling. This level of dimensional consistency is essential for high-volume, multi-shift mass production environments.<\/p>\n

4. Y\u00fcksek Malzeme Kullan\u0131m\u0131
\nTek a\u015famal\u0131 i\u015flem, iki a\u015famal\u0131 sistemlerle ili\u015fkili yolluk ve d\u00f6k\u00fcm at\u0131\u011f\u0131 sorununu ortadan kald\u0131r\u0131r. \u00d6n kal\u0131p, yeniden eritilmeden do\u011frudan enjeksiyondan germe-\u015fi\u015firme i\u015flemine ge\u00e7ti\u011fi i\u00e7in, y\u00f6netilmesi gereken bir geri d\u00f6n\u00fc\u015f\u00fcm d\u00f6ng\u00fcs\u00fc ve ba\u015flang\u0131\u00e7ta veya renk de\u011fi\u015fikliklerinden sonra olu\u015fan bozulmu\u015f malzeme at\u0131\u011f\u0131 yoktur. Sonu\u00e7 olarak, birim ba\u015f\u0131na daha d\u00fc\u015f\u00fck hammadde maliyeti, daha basit bir at\u0131k ak\u0131\u015f\u0131 ve daha k\u00fc\u00e7\u00fck bir \u00e7evresel ayak izi elde edilir. Bu da \u00f6zelle\u015ftirilmi\u015f enjeksiyon germe \u015fi\u015firme kal\u0131plama makinesini, s\u00fcrd\u00fcr\u00fclebilirlik sertifikalar\u0131 veya ISO 14001 \u00e7evre y\u00f6netim hedeflerini hedefleyen fabrikalar i\u00e7in ideal bir \u00e7\u00f6z\u00fcm haline getirir.<\/p>\n

5. D\u00fc\u015f\u00fck \u0130\u015fletme Maliyeti ve Kompakt Alan Kaplama
\nEnjeksiyon, germe ve \u00fcfleme i\u015flemlerini 6.100 x 2.600 x 4.200 mm boyutlar\u0131nda tek bir makinede birle\u015ftirmek, e\u015fde\u011fer iki makineli bir hatta k\u0131yasla \u00e7ok daha d\u00fc\u015f\u00fck alan gereksinimi anlam\u0131na gelir. Servo tahrikli hareket sistemleri, daha az hidrolik s\u0131v\u0131 bak\u0131m\u0131 gerektirirken elektrik i\u015fletme maliyetlerini de d\u00fc\u015f\u00fcr\u00fcr. Birim \u00e7\u0131kt\u0131 ba\u015f\u0131na i\u015fg\u00fcc\u00fc yo\u011funlu\u011fu da daha d\u00fc\u015f\u00fckt\u00fcr \u00e7\u00fcnk\u00fc bir operat\u00f6r t\u00fcm \u00fcretim d\u00f6ng\u00fcs\u00fcn\u00fc denetleyebilir; bu da y\u00fcksek verimli \u015fi\u015fe \u00fcretim operasyonlar\u0131 i\u00e7in personel ihtiyac\u0131n\u0131 azalt\u0131r ve genel hat verimlili\u011fini art\u0131r\u0131r.<\/p>\n

6. Japon AOKI ve ASB Kal\u0131plar\u0131yla Uyumludur
\nY650-V4, AOKI enjeksiyonlu stre\u00e7 \u015fi\u015firme kal\u0131plama makinelerinin do\u011frudan yerine ge\u00e7ecek \u015fekilde tasarlanm\u0131\u015ft\u0131r ve ASB serisi geni\u015f formatl\u0131 kal\u0131p tak\u0131mlar\u0131yla uyumludur. AOKI 500 serisi veya ASB kal\u0131plar\u0131 kullanan fabrikalar i\u00e7in, makine y\u00fckseltilirken yeni bir kal\u0131p yat\u0131r\u0131m\u0131 gerekmez. Bu uyumluluk, enjeksiyonlu stre\u00e7 \u015fi\u015firme kal\u0131plama makinesi \u00fcreticilerini kar\u015f\u0131la\u015ft\u0131ran ve Japon makine platformundan CMN'ye ge\u00e7i\u015f yaparken daha d\u00fc\u015f\u00fck toplam ge\u00e7i\u015f maliyeti arayan ambalaj \u015firketleri i\u00e7in belirleyici bir fakt\u00f6rd\u00fcr ve kaliteli kal\u0131plara zaten yat\u0131r\u0131lm\u0131\u015f sermayeyi korur.<\/p>\n

\"Y650-V4<\/p>\n

ISBM Makinesinin \u00c7al\u0131\u015fma Prensibi<\/h2>\n
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1. Enjeksiyon \u0130\u015flemi<\/h3>\n

Enjeksiyon i\u015flemi ilk a\u015famad\u0131r. Erimi\u015f PET veya PETG re\u00e7inesi, y\u00fcksek s\u0131cakl\u0131k ve bas\u0131n\u00e7 alt\u0131nda \u00f6n kal\u0131p kal\u0131b\u0131na enjekte edilir. Erimi\u015f plasti\u011fin kal\u0131p bo\u015flu\u011funu homojen ve tamamen doldurmas\u0131n\u0131 sa\u011flamak i\u00e7in enjeksiyon h\u0131z\u0131, enjeksiyon bas\u0131nc\u0131 ve kal\u0131p s\u0131cakl\u0131\u011f\u0131 hassas bir \u015fekilde kontrol edilir ve b\u00f6ylece istenen \u015fekil ve boyutta bir \u00f6n kal\u0131p elde edilir. Y650-V4, vida \u00e7ap\u0131na ba\u011fl\u0131 olarak 340 cm\u00b3 ile 480 cm\u00b3 aras\u0131nda teorik enjeksiyon hacimlerini i\u015fleyerek, b\u00fcy\u00fck formatl\u0131 kaplar i\u00e7in geni\u015f bir \u00f6n kal\u0131p a\u011f\u0131rl\u0131\u011f\u0131 yelpazesine hizmet eder.<\/p>\n<\/div>\n

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2. Germe \u0130\u015flemi<\/h3>\n

\u00d6n kal\u0131p, \u00e7ekirdek ve namlu s\u0131cakl\u0131klar\u0131n\u0131n optimum germe aral\u0131\u011f\u0131na g\u00f6re ayarland\u0131\u011f\u0131 s\u0131cakl\u0131k kontrol istasyonuna y\u00f6nlendirilir. Germe \u00e7ubu\u011fu, \u00f6n kal\u0131b\u0131 uzunlamas\u0131na uzatarak molek\u00fcler zincir y\u00f6nelimini dikey eksen boyunca sa\u011flar. \u00dcfleme i\u015fleminden \u00f6nce boyutsal kararl\u0131l\u0131k ve y\u00fczey kalitesini sa\u011flamak i\u00e7in so\u011futma s\u00fcresi ve ko\u015fulland\u0131rma s\u0131cakl\u0131\u011f\u0131 dikkatlice kontrol edilir. Y650-V4, 5L ila 20L'lik kaplar i\u00e7in tasarlanm\u0131\u015f b\u00fcy\u00fck \u00f6n kal\u0131plar i\u00e7in hassas termal ko\u015fulland\u0131rma sa\u011flayan, her biri 300 mm'lik TEMP d\u00fczenleyici \u00e7ekirdek stroku ve namlu strokuna sahiptir.<\/p>\n<\/div>\n

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3. \u00dcfleme \u0130\u015flemi<\/h3>\n

Germe i\u015fleminden sonra, \u00f6n \u015fekillendirme \u015fi\u015firme kal\u0131b\u0131na aktar\u0131l\u0131r ve 2,0 ila 3,5 MPa'l\u0131k bas\u0131n\u00e7l\u0131 hava, yumu\u015fam\u0131\u015f plasti\u011fi kal\u0131p duvar\u0131na do\u011fru d\u0131\u015fa do\u011fru geni\u015fleterek \u00f6nceden belirlenmi\u015f \u015fi\u015fe \u015feklini olu\u015fturur. Bu \u00e7ift eksenli y\u00f6nlendirme ad\u0131m\u0131, nihai \u015fi\u015fe duvar kal\u0131nl\u0131\u011f\u0131n\u0131n homojenli\u011fi, \u015feffafl\u0131\u011f\u0131 ve yap\u0131sal dayan\u0131kl\u0131l\u0131\u011f\u0131 i\u00e7in kritiktir. Y650-V4 \u015fi\u015firme kal\u0131b\u0131n\u0131n stroku 175+175 mm olup, tek tarafl\u0131 \u015fi\u015firme s\u0131k\u0131\u015ft\u0131rma kuvveti 400 KN'dir ve bu da 20 litreye kadar ve 280 mm \u00e7apa kadar kaplar\u0131n 4'e kadar bo\u015fluk pozisyonunda hassas bir \u015fekilde \u015fekillendirilmesini sa\u011flar.<\/p>\n<\/div>\n

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4. Kal\u0131plama ve So\u011futma S\u00fcreci<\/h3>\n

\u015ei\u015fe \u015fi\u015firildikten sonra, so\u011futma kanallar\u0131 arac\u0131l\u0131\u011f\u0131yla \u015fi\u015fe duvar\u0131ndan \u0131s\u0131y\u0131 h\u0131zla uzakla\u015ft\u0131rmak i\u00e7in so\u011futulmu\u015f su dola\u015ft\u0131r\u0131l\u0131rken \u015fi\u015fe kal\u0131pta tutulur. Kontroll\u00fc so\u011futma homojenli\u011fi, h\u0131z\u0131 ve s\u00fcresi, PET veya PETG'nin gerekli y\u00fczey kalitesi ve boyutsal hassasiyetle nihai \u015feklini almas\u0131n\u0131 sa\u011flar. So\u011futma suyu bas\u0131nc\u0131 0,4 ila 0,6 MPa aras\u0131nda tutulur ve ya\u011f so\u011futucu su s\u0131cakl\u0131\u011f\u0131, uzun \u00fcretim s\u00fcre\u00e7lerinde kal\u0131p s\u0131cakl\u0131\u011f\u0131n\u0131 stabilize etmek i\u00e7in 20 ila 25\u00b0C aras\u0131nda tutulur. Bitmi\u015f \u015fi\u015fe daha sonra 300 mm'lik bir \u00e7\u0131k\u0131\u015f stroku ile \u00e7\u0131k\u0131\u015f istasyonundan d\u0131\u015far\u0131 at\u0131l\u0131r.<\/p>\n<\/div>\n

\"4<\/p>\n

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