{"id":7712,"date":"2026-07-21T01:53:24","date_gmt":"2026-07-21T01:53:24","guid":{"rendered":"https:\/\/korea-transmission.com\/?post_type=product&p=7712"},"modified":"2026-07-21T07:06:04","modified_gmt":"2026-07-21T07:06:04","slug":"y200-v4-b-one-step-injection-stretch-blow-molding-machine-4-station","status":"publish","type":"product","link":"https:\/\/korea-transmission.com\/tr\/urun\/y200-v4-b-one-step-injection-stretch-blow-molding-machine-4-station\/","title":{"rendered":"Y200-V4-B Tek A\u015famal\u0131 Enjeksiyonlu Stre\u00e7 \u015ei\u015firme Kal\u0131plama Makinesi (4 \u0130stasyonlu)"},"content":{"rendered":"

Y200-V4-B Tek Ad\u0131ml\u0131 Enjeksiyonlu Germe ve \u015ei\u015firme Kal\u0131plama Makinemiz, y\u00fcksek hassasiyetli ve y\u00fcksek talep g\u00f6ren i\u00e7i bo\u015f plastik \u00fcr\u00fcnlerin \u00fcretiminde yayg\u0131n olarak kullan\u0131lan, son derece verimli bir plastik kap kal\u0131plama sistemidir. PET, PETG, PP, PC, Tritan, PS, ABS veya PLA'dan \u00fcretilen bebek biberonlar\u0131, su \u015fi\u015feleri, ila\u00e7 \u015fi\u015feleri, el i\u015fi \u015fi\u015feleri, \u00f6zel \u015fekilli \u015fi\u015feler ve kozmetik \u015fi\u015feleri \u00fcretmek i\u00e7in tasarlanm\u0131\u015ft\u0131r. Bu ISBM makinesinin temel \u00f6zelli\u011fi, enjeksiyon, germe ve \u015fi\u015firme kal\u0131plama olmak \u00fczere \u00fc\u00e7 ad\u0131m\u0131n da ayn\u0131 ekipman i\u00e7inde s\u00fcrekli olarak tamamlanmas\u0131d\u0131r; bu da ara i\u015flemleri ortadan kald\u0131rarak hem \u00fcretim verimlili\u011fini hem de \u00fcr\u00fcn tutarl\u0131l\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131r\u0131r. 300KN enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti ve 250KN \u015fi\u015firme s\u0131k\u0131\u015ft\u0131rma kuvveti ile Y200-V4-B, boyutsal hassasiyetin ve y\u00fczey berrakl\u0131\u011f\u0131n\u0131n vazge\u00e7ilmez oldu\u011fu ila\u00e7 ambalajlar\u0131, g\u0131da s\u0131n\u0131f\u0131 i\u00e7ecek kaplar\u0131 ve birinci s\u0131n\u0131f kozmetik \u015fi\u015feleri de dahil olmak \u00fczere zorlu end\u00fcstriyel uygulamalar i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/p>\n

AOKI enjeksiyonlu stre\u00e7 \u015fi\u015firme kal\u0131plama makinelerinin kan\u0131tlanm\u0131\u015f bir alternatifi olan Y200-V4-B, Japon AOKI 250 model kal\u0131plarla do\u011frudan uyumludur ve \u00fcreticilerin mevcut kal\u0131plar\u0131n\u0131 yeniden tasarlamadan CMN'nin geli\u015fmi\u015f platformunu benimsemelerine olanak tan\u0131r. Makine, d\u00f6ng\u00fc ba\u015f\u0131na 1 ila 12 bo\u015flukta 20 ml'den 2500 ml'ye kadar \u015fi\u015feleri i\u015fleyerek hem y\u00fcksek hacimli hem de \u00e7oklu SKU \u00fcretim hatlar\u0131 i\u00e7in ola\u011fan\u00fcst\u00fc esneklik sunar. Servo tahrikli pompa sistemleri, kar\u015f\u0131la\u015ft\u0131r\u0131labilir Japon ve Avrupa makinelerine g\u00f6re 15% ila 25% enerji tasarrufu sa\u011flarken, tamamen elektrikli tahrik konfig\u00fcrasyonu se\u00e7ene\u011fi, ya\u011fs\u0131z ila\u00e7 ortamlar\u0131 i\u00e7in GMP standartlar\u0131na uyumlulu\u011fu sa\u011flar. \u0130ster i\u00e7ecek hatlar\u0131 i\u00e7in PET enjeksiyonlu stre\u00e7 \u015fi\u015firme kal\u0131plama makinesine, ister \u00f6zel ambalajlar i\u00e7in \u00f6zelle\u015ftirilmi\u015f bir enjeksiyonlu stre\u00e7 \u015fi\u015firme kal\u0131plama makinesine ihtiyac\u0131n\u0131z olsun, Y200-V4-B \u00f6l\u00e7\u00fclebilir performans, kalite ve maliyet avantajlar\u0131 sunar.<\/p>\n

\"Y200-V4-B<\/p>\n

De\u011fi\u015ftirilebilir Marka ve Model<\/h2>\n

CMN Transmission, \u00f6nde gelen Japon markalar\u0131n\u0131n do\u011frudan yerine ge\u00e7ecek \u015fekilde tasarlanm\u0131\u015f kapsaml\u0131 bir enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi modeli yelpazesi sunmaktad\u0131r. T\u00fcm modeller, \u00fcretim gereksinimlerinize uygun olarak Standart, Servo ve Tam Elektrikli konfig\u00fcrasyonlarda mevcuttur.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Standart Model<\/strong><\/td>\nY150-V4<\/strong><\/td>\nY200-V4<\/strong><\/td>\nY250-V4<\/strong><\/td>\n<\/tr>\n
\"Standart<\/td>\nJapon ASB-12M ile uyumludur.<\/td>\nJapon Aoki 250 ile uyumludur.<\/td>\nJapon ASB-70DPH ile uyumludur.<\/td>\n<\/tr>\n
Y150-V4-B<\/strong><\/td>\nY500-V3<\/strong><\/td>\n–<\/td>\n<\/tr>\n
Japon Aoki 100 ile uyumludur.<\/td>\nJapon Aoki 500 ile uyumludur.<\/td>\n–<\/td>\n<\/tr>\n
Hidrolik s\u0131k\u0131\u015ft\u0131rma, hidrolik vidal\u0131 enjeksiyon.<\/td>\n<\/tr>\n
Servo Modeli<\/strong><\/td>\nYS150-V4<\/strong><\/td>\nYS200-V4<\/strong><\/td>\nYS250-V4<\/strong><\/td>\n<\/tr>\n
\"Servo<\/td>\nServo s\u0131k\u0131\u015ft\u0131rma, servo vida enjeksiyonu, y\u00fcksek hassasiyet, d\u00fc\u015f\u00fck enerji, uzun s\u00fcreli stabilite<\/td>\n<\/tr>\n
Tamamen Elektrikli Model<\/strong><\/td>\nY150-V4-EV<\/strong><\/td>\nY200-V4-EV<\/strong><\/td>\nY250-V4-EV<\/strong><\/td>\n<\/tr>\n
\"Tamamen<\/td>\nTamamen elektrikli tahrik sistemi sayesinde, ya\u011f bula\u015fm\u0131\u015f \u00fcr\u00fcnlerin kullan\u0131m\u0131ndan ka\u00e7\u0131n\u0131l\u0131r.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

ISBM Makinemizin Faydalar\u0131<\/h2>\n

1. Kalite daha iyi. Japonya'dan gelen \u015fi\u015firme kal\u0131plama makineleriyle \u00fcretilen plastik \u015fi\u015felerin hepsinde bir ay\u0131rma \u00e7izgisi bulunur. \u0130ki kal\u0131b\u0131n ortas\u0131nda, her iki tarafta da plastikten bir \u00e7\u0131k\u0131nt\u0131 olur ve bu da bir iz b\u0131rak\u0131r. Ancak bizim kal\u0131plar\u0131m\u0131z son derece y\u00fcksek hassasiyete sahip oldu\u011fundan, bu iz tamamen g\u00f6r\u00fcnmezdir.<\/p>\n

2. \u00dcretimimiz h\u0131zl\u0131d\u0131r; \u00e7ok say\u0131da vida \u00e7\u00f6z\u00fcm\u00fc ve y\u00fcksek h\u0131z sunuyoruz. Japonya bir seferde d\u00f6rt plastik \u015fi\u015fe \u00fcretebilirken, biz alt\u0131 \u015fi\u015fe \u00fcretebiliyoruz.<\/p>\n

3. Enerji tasarrufu sa\u011flay\u0131n. Makinelerimiz Japonya, Avrupa ve Amerika Birle\u015fik Devletleri'ndekilere k\u0131yasla 151 ila 251 ton daha az enerji t\u00fcketmektedir.<\/p>\n

4. Hidrolik ve pn\u00f6matik bile\u015fenlerin yerini almak \u00fczere \u00e7ok \u00e7e\u015fitli elektrikli kontrol teknolojileri benimsenmi\u015ftir. \u00d6rne\u011fin, Japonya'daki alt kesme mekanizmas\u0131nda kullan\u0131lan pn\u00f6matik bile\u015fenler burada servo motorlarla de\u011fi\u015ftirilmi\u015f ve servo motorlar\u0131n h\u0131z\u0131 iki kat\u0131na \u00e7\u0131kar\u0131lm\u0131\u015ft\u0131r. \u0130la\u00e7 end\u00fcstrisi ve di\u011fer alanlarda, herhangi bir hidrolik sistem olmadan tamamen servo motorlar kullan\u0131labilir; bu da GMP standartlar\u0131na uyumu ve ya\u011fs\u0131z ve kirliliksiz bir ortamda \u00e7al\u0131\u015fmay\u0131 sa\u011flar.<\/p>\n

\u00dcr\u00fcn \u00d6zellikleri<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00d6\u011fe<\/strong><\/td>\nBirim<\/strong><\/td>\nTeknik \u00d6zellikler<\/strong><\/td>\n<\/tr>\n
\u0130sim<\/strong><\/td>\n<\/td>\nTek A\u015famal\u0131 Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesi (4 \u0130stasyonlu)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY200-V4-B (Japon AOKI 250 modeliyle uyumludur.)<\/td>\n<\/tr>\n
\u00dcretici<\/strong><\/td>\n<\/td>\nCMN \u0130letimi<\/td>\n<\/tr>\n
Malzeme<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Vida \u00c7ap\u0131<\/strong><\/td>\nMM<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n<\/tr>\n
Teorik Enjeksiyon Hacmi<\/strong><\/td>\nCM\u00b3<\/td>\n240<\/td>\n340<\/td>\n380<\/td>\n480<\/td>\n<\/tr>\n
Vidan\u0131n D\u00f6nme H\u0131z\u0131 (RPM)<\/strong><\/td>\nr\/dakika<\/td>\n270<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n<\/tr>\n
Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n300<\/td>\n<\/tr>\n
\u00dcfleme S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n250<\/td>\n<\/tr>\n
Motor G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n49.2<\/td>\n<\/tr>\n
Is\u0131tma G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n15<\/td>\n<\/tr>\n
hava bas\u0131nc\u0131 \u00fcfleme<\/strong><\/td>\nMPa<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
So\u011futma Suyu Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
Makine Ya\u011f So\u011futucusu Su Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Makine Ya\u011f So\u011futucu Su S\u0131cakl\u0131\u011f\u0131<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Gerilim<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
(Uzunluk*Geni\u015flik*Y\u00fckseklik) Boyut(Uzunluk*Geni\u015flik*Y\u00fckseklik)<\/strong><\/td>\nMM<\/td>\n4800x2000x3800<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/strong><\/td>\nT<\/td>\n13<\/td>\n<\/tr>\n
\u00dcr\u00fcn Boyutlar\u0131<\/strong><\/td>\n<\/tr>\n
\u00dcr\u00fcn Miktar\u0131<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n5<\/td>\n6<\/td>\n7<\/td>\n8<\/td>\n10<\/td>\n12<\/td>\n<\/tr>\n
\u015ei\u015fe \u00c7ap\u0131 (BD)\u00a0<\/strong><\/td>\nMM<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
\u015ei\u015fe Y\u00fcksekli\u011fi (H)\u00a0<\/strong><\/td>\nMM<\/td>\n280<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Boyun \u00c7ap\u0131(E)\u00a0<\/strong><\/td>\nMM<\/td>\n90<\/td>\n90<\/td>\n90<\/td>\n65<\/td>\n38<\/td>\n32<\/td>\n26<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe Hacmi (ml)\u00a0<\/strong><\/td>\nML<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe A\u011f\u0131rl\u0131\u011f\u0131 (W)<\/strong><\/td>\nG<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Makine Parametresi<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Uyumlu Model:<\/strong><\/td>\nJapon Aoki 250 modeliyle uyumludur.<\/td>\n<\/tr>\n
Vida \u00c7ap\u0131:\u00a0<\/strong><\/td>\n50 mm (iste\u011fe ba\u011fl\u0131)<\/td>\n<\/tr>\n
Teorik Enjeksiyon Kapasitesi:<\/strong><\/td>\n442g<\/td>\n<\/tr>\n
Enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti:<\/strong><\/td>\n300 kN<\/td>\n<\/tr>\n
\u00dcst kal\u0131p vuru\u015fu:\u00a0<\/strong><\/td>\n600 mm<\/td>\n<\/tr>\n
Alt kal\u0131p vuru\u015fu:\u00a0<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
SICAKLIK. Temel vuru\u015fu d\u00fczenleme:<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Namlu hareketini d\u00fczenleyen s\u0131cakl\u0131k:<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
\u00c7\u0131karma vuru\u015fu:\u00a0<\/strong><\/td>\n175 mm<\/td>\n<\/tr>\n
\u00dcfleme s\u0131k\u0131\u015ft\u0131rma kuvveti:\u00a0<\/strong><\/td>\n250 kN (tek tarafl\u0131)<\/td>\n<\/tr>\n
\u00dcfleme merkez vuru\u015fu:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u015ei\u015firme kal\u0131plama vuru\u015fu:\u00a0<\/strong><\/td>\n75+75mm<\/td>\n<\/tr>\n
Petrol tank\u0131 VOL:\u00a0<\/strong><\/td>\n300 litre<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k:\u00a0<\/strong><\/td>\n13T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Teknik Standart<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Servo Kontrol Sistemi:<\/td>\n3 adet servo pompa sistemi kullan\u0131larak.<\/td>\n<\/tr>\n
Servo Motor G\u00fcc\u00fc:<\/td>\nInovance\/ WEICHI servo motor g\u00fcc\u00fc: 49,2KW.<\/td>\n<\/tr>\n
Bilgisayar Kontrol Sistemi:<\/td>\nInovance\/MiRLE PLC kullan\u0131larak.<\/td>\n<\/tr>\n
Pikap Tahrik Sistemi:<\/td>\nPikap, Japon Yaskawa servo motoru veya Tayvan TSUNTIEN red\u00fckt\u00f6rl\u00fc WEICHI servo motoru ile donat\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7 Vanas\u0131:<\/td>\nAmerikan Parker y\u00fcksek bas\u0131n\u00e7 vanas\u0131 kullan\u0131l\u0131yor.<\/td>\n<\/tr>\n
Hava Silindiri:<\/td>\nAitak hava silindiri kullan\u0131larak.<\/td>\n<\/tr>\n
S\u0131cakl\u0131k Kontrol\u00fc:<\/td>\nY\u00fcksek do\u011fruluk, kararl\u0131l\u0131k ve kullan\u0131m kolayl\u0131\u011f\u0131 sa\u011flayan entegre kontrol kutusu ile s\u0131cakl\u0131k kontrol\u00fc yap\u0131labilir; alternatif olarak, sistemin dahili s\u0131cakl\u0131k kontrol sistemini de tercih edebilirsiniz.<\/td>\n<\/tr>\n
Hidrolik Bas\u0131n\u00e7 Kontrol Vanas\u0131:<\/td>\nTayvan, \u00c7in men\u015feli YUKEN marka hidrolik bas\u0131n\u00e7 kontrol vanas\u0131 kullan\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Is\u0131tmal\u0131 Vida:<\/td>\nVidan\u0131n ve malzeme borular\u0131n\u0131n \u0131s\u0131tma g\u00fcc\u00fc 15 kW't\u0131r.<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Yap\u0131s\u0131:<\/td>\n\u015ei\u015firme kal\u0131plama yap\u0131s\u0131, y\u00fcksek bas\u0131n\u00e7 dengeleme fonksiyonuna sahip hidrolik silindir veya \u00e7ift servo motorlu kal\u0131p s\u0131k\u0131\u015ft\u0131rma sistemini kullan\u0131r.<\/td>\n<\/tr>\n
Enjeksiyon \u00dcnitesi:<\/td>\nEnjeksiyon \u00fcnitesi tek bir silindir taraf\u0131ndan kontrol edilir. Eritme motoru hidrolik olarak veya servo motorla kontrol edilebilir.<\/td>\n<\/tr>\n
Makinenin Toplam G\u00fcc\u00fc:<\/td>\nMakinenin toplam g\u00fcc\u00fc: 64,2 kW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Y200-V4-B Enjeksiyonlu Stre\u00e7 \u015ei\u015firme Kal\u0131plama Makinesinin Avantajlar\u0131<\/h2>\n

1. Enerji Verimli<\/strong>
\nTek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi, enjeksiyon a\u015famas\u0131ndan \u015fi\u015firme a\u015famas\u0131na kadar \u0131s\u0131y\u0131 do\u011frudan koruyarak, \u00f6n kal\u0131plar\u0131n ikincil olarak yeniden \u0131s\u0131t\u0131lmas\u0131 ihtiyac\u0131n\u0131 ortadan kald\u0131r\u0131r. Bu tek termal d\u00f6ng\u00fc, Japonya, Avrupa ve Amerika Birle\u015fik Devletleri'ndeki makinelerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda enerji t\u00fcketimini 15% ila 25%, iki a\u015famal\u0131 i\u015flemlerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda ise 40%'ye kadar azalt\u0131r. 7\/24 vardiyal\u0131 \u00e7al\u0131\u015fan fabrikalar i\u00e7in bu elektrik maliyeti tasarrufu, i\u015fletme marj\u0131nda \u200b\u200b\u00f6l\u00e7\u00fclebilir bir iyile\u015fmeye do\u011frudan d\u00f6n\u00fc\u015f\u00fcr. 49,2 kW motor g\u00fcc\u00fc ve 15 kW \u0131s\u0131tma g\u00fcc\u00fc, toplam enerji t\u00fcketimini yaln\u0131zca 64,2 kW'ta tutarak, 300 kN nominal kapasiteli 4 istasyonlu bir platform i\u00e7in s\u0131n\u0131f\u0131n\u0131n en d\u00fc\u015f\u00fck de\u011ferlerinden birini sa\u011flar.<\/p>\n

2. M\u00fckemmel Performans<\/strong>
\nBu enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesindeki eksenel germe \u00e7ubu\u011fu, polimer molek\u00fcllerini ayn\u0131 anda iki y\u00f6nde hizalayarak \u00e7ift eksenli y\u00f6nlendirilmi\u015f plastik yap\u0131lar \u00fcretir. Bu molek\u00fcler y\u00f6nlendirme, bitmi\u015f \u015fi\u015fenin s\u0131k\u0131\u015ft\u0131rma direncini, bariyer \u00f6zelliklerini ve optik \u015feffafl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde iyile\u015ftirir. Sonu\u00e7 olarak, \u00f6zellikle uzun raf \u00f6mr\u00fc boyunca \u00fcr\u00fcn b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fcn vazge\u00e7ilmez oldu\u011fu ila\u00e7, i\u00e7ecek ve yemeklik ya\u011f ambalajlar\u0131nda kritik \u00f6neme sahip olan \u00fcst\u00fcn d\u00fc\u015fme darbe dayan\u0131m\u0131 ve geli\u015fmi\u015f gaz bariyer performans\u0131na sahip bir kap elde edilir. \u00c7oklu vida \u00e7ap\u0131 se\u00e7enekleri (40 mm, 50 mm, 55 mm, 60 mm), farkl\u0131 re\u00e7ine kaliteleri ve \u015fi\u015fe a\u011f\u0131rl\u0131klar\u0131 i\u00e7in optimizasyon sa\u011flar.<\/p>\n

3. Y\u00fcksek Hassasiyet ve Boyutsal Kararl\u0131l\u0131k<\/strong>
\nTam s\u00fcre\u00e7li servo otomasyonu, manuel veya hidrolik sistemlerin ula\u015famayaca\u011f\u0131 tekrarlanabilirlik ile her hareket eksenini kontrol eder. \u0130nsan hatas\u0131 en aza indirilir, bu da Y200-V4-B'yi, boyut sapmas\u0131n\u0131n milimetrenin kesirleri i\u00e7inde tutulmas\u0131 gereken y\u00fcksek toleransl\u0131 \u015fi\u015felerin seri \u00fcretimi i\u00e7in ideal hale getirir. Inovance\/MiRLE PLC, enjeksiyon bas\u0131nc\u0131n\u0131, germe h\u0131z\u0131n\u0131 ve \u00fcfleme zamanlamas\u0131n\u0131 milisaniye d\u00fczeyinde senkronizasyonla koordine eder. CMN'nin tescilli kal\u0131p m\u00fchendisli\u011fi, diki\u015f izinin neredeyse g\u00f6r\u00fcnmez oldu\u011fu kadar hassas bir ay\u0131rma \u00e7izgisi hassasiyeti elde eder; bu da genellikle ay\u0131rma \u00e7izgisi boyunca g\u00f6r\u00fcn\u00fcr bir \u00e7\u0131k\u0131nt\u0131 b\u0131rakan benzer Japon makinelerine g\u00f6re bir kalite avantaj\u0131d\u0131r.<\/p>\n

4. Y\u00fcksek Malzeme Kullan\u0131m\u0131<\/strong>
\nTek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi, ham re\u00e7ineyi do\u011frudan peletlerden tek bir s\u00fcrekli ge\u00e7i\u015fte bitmi\u015f \u015fi\u015feye i\u015fledi\u011fi i\u00e7in, at\u0131k veya reddedilen \u00fcr\u00fcnlerin birikebilece\u011fi ara \u00f6n kal\u0131p i\u015fleme a\u015famas\u0131 yoktur. Malzeme verim oranlar\u0131, \u00f6n kal\u0131p depolama, ta\u015f\u0131ma hasar\u0131 ve nemin yeniden emilmesi gibi fakt\u00f6rlerin ek hurda olu\u015fturdu\u011fu iki a\u015famal\u0131 ISBM s\u00fcre\u00e7lerine g\u00f6re \u00f6nemli \u00f6l\u00e7\u00fcde daha y\u00fcksektir. Azalan at\u0131k, yaln\u0131zca birim ba\u015f\u0131na ham madde maliyetlerini d\u00fc\u015f\u00fcrmekle kalmaz, ayn\u0131 zamanda \u00fcretim hatt\u0131n\u0131n \u00e7evresel ayak izini de azaltarak s\u00fcrd\u00fcr\u00fclebilirlik hedeflerini destekler ve \u00fcreticilerin k\u00fcresel pazarlarda giderek daha kat\u0131 hale gelen ambalaj at\u0131\u011f\u0131 d\u00fczenlemelerine uymalar\u0131na yard\u0131mc\u0131 olur.<\/p>\n

5. D\u00fc\u015f\u00fck Maliyet, Az Yer Kaplar, Y\u00fcksek Stabilite<\/strong>
\nY200-V4-B, yaln\u0131zca 4800 x 2000 x 3800 mm'lik bir alan kaplayarak, maliyetli tesis de\u011fi\u015fikliklerine gerek kalmadan \u00e7o\u011fu fabrika d\u00fczenine rahat\u00e7a s\u0131\u011fan kompakt bir yap\u0131ya sahiptir. 175 mm stroklu otomatik \u00fcr\u00fcn alma sistemi ve entegre PLC kontrolleri sayesinde i\u015f g\u00fcc\u00fc gereksinimleri minimum d\u00fczeydedir. Hidrolik mimariye sahip servo pompa sistemi, basit bak\u0131m ile kan\u0131tlanm\u0131\u015f uzun vadeli g\u00fcvenilirlik sa\u011flar. \u0130ste\u011fe ba\u011fl\u0131 tamamen elektrikli tahrik y\u00fckseltmeleri, hidrolik ya\u011f devrelerini tamamen ortadan kald\u0131rarak, bak\u0131m maliyetlerini, planlanmam\u0131\u015f ar\u0131za s\u00fcrelerini ve GMP ila\u00e7 temiz odalar\u0131 veya g\u0131da s\u0131n\u0131f\u0131 ambalaj tesisleri gibi hassas \u00fcretim ortamlar\u0131nda ya\u011f kontaminasyonu riskini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r.<\/p>\n

6. Japon AOKI 250 Kal\u0131plar\u0131yla Uyumludur<\/strong>
\nY200-V4-B, \u00f6zellikle Aoki 250 modeli olmak \u00fczere, AOKI enjeksiyonlu stre\u00e7 \u015fi\u015firme kal\u0131plama makinelerinin do\u011frudan yerine ge\u00e7ebilecek \u015fekilde tamamen sertifikaland\u0131r\u0131lm\u0131\u015ft\u0131r. AOKI kal\u0131plar\u0131na zaten yat\u0131r\u0131m yapm\u0131\u015f olan m\u00fc\u015fteriler, kal\u0131plar\u0131 yeniden tasarlamaya veya \u00fcretim hatlar\u0131n\u0131 yeniden d\u00fczenlemeye gerek kalmadan CMN platformuna ge\u00e7ebilirler. 600 mm \u00fcst kal\u0131p stroku ve 350 mm alt kal\u0131p stroku, AOKI 250 \u00f6zellikleriyle tam olarak e\u015fle\u015fmektedir. Bu \u00e7apraz uyumluluk, daha enerji verimli, daha y\u00fcksek \u00e7\u0131k\u0131\u015fl\u0131 tek a\u015famal\u0131 ISBM makinesine ge\u00e7i\u015f maliyetini \u00f6nemli \u00f6l\u00e7\u00fcde azaltarak, \u015fi\u015fe \u00fcretim kapasitelerini modernize etmek isteyen sat\u0131n alma ekipleri i\u00e7in yat\u0131r\u0131m getirisi hesaplamas\u0131n\u0131 kolayla\u015ft\u0131r\u0131r.<\/p>\n

\"Y200-V4-B<\/p>\n

Tek Ad\u0131ml\u0131 ISBM Makinesinin \u00c7al\u0131\u015fma Prensibi<\/h2>\n
\n

1. Enjeksiyon \u0130\u015flemi<\/h3>\n

Enjeksiyon i\u015flemi, t\u00fcm \u00fcretim d\u00f6ng\u00fcs\u00fcn\u00fcn ilk a\u015famas\u0131d\u0131r. PET gran\u00fclleri gibi erimi\u015f plastik, 300 kN'luk enjeksiyon s\u0131k\u0131\u015ft\u0131rma \u00fcnitesi kullan\u0131larak hassas bir \u015fekilde kontrol edilen y\u00fcksek s\u0131cakl\u0131k ve bas\u0131n\u00e7 alt\u0131nda \u0131s\u0131t\u0131l\u0131r ve \u00f6n kal\u0131p kal\u0131b\u0131na enjekte edilir. Inovance\/MiRLE PLC, ak\u0131\u015fkan plastik eriyi\u011finin optimum ak\u0131\u015fkanl\u0131k ve dolum kabiliyetine ula\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in enjeksiyon h\u0131z\u0131, enjeksiyon bas\u0131nc\u0131 ve kal\u0131p s\u0131cakl\u0131\u011f\u0131 gibi kritik parametreleri y\u00f6netir. Ama\u00e7, kal\u0131p bo\u015flu\u011funu homojen ve tamamen doldurarak, tutarl\u0131 duvar kal\u0131nl\u0131\u011f\u0131 da\u011f\u0131l\u0131m\u0131yla gerekli \u00f6n kal\u0131p \u015feklini ve boyutunu elde etmektir. 40 mm'den 60 mm'ye kadar \u00e7ap se\u00e7enekleri ve 240 ila 480 cm\u00b3 aras\u0131nda teorik enjeksiyon hacimleri sunan vida sistemi, \u00e7ok \u00e7e\u015fitli \u015fi\u015fe a\u011f\u0131rl\u0131klar\u0131 ve re\u00e7ine kalitelerini i\u015fleme esnekli\u011fi sa\u011flar.<\/p>\n<\/div>\n

\n

2. Germe \u0130\u015flemi<\/h3>\n

Enjeksiyon kal\u0131plama i\u015fleminden sonra, \u00f6n kal\u0131p enjeksiyon kal\u0131b\u0131ndan \u00e7\u0131kar\u0131l\u0131r ve kal\u0131plama a\u015famas\u0131ndan gelen termal enerji korunarak kontroll\u00fc bir \u015fekilde ilk so\u011futma ve \u015fekillendirme i\u015flemine tabi tutulur. Daha sonra \u00f6n kal\u0131p germe istasyonuna aktar\u0131l\u0131r ve molek\u00fcler y\u00f6nlendirme i\u00e7in uygun bir s\u0131cakl\u0131\u011fa kadar yeniden \u0131s\u0131t\u0131l\u0131r. Is\u0131tma tamamland\u0131ktan sonra, germe \u00e7ubu\u011fu \u00f6n kal\u0131b\u0131 hassas bir \u015fekilde kontrol edilen bir h\u0131zda uzunlamas\u0131na uzatarak molek\u00fcler yap\u0131y\u0131 \u015fi\u015firme i\u015flemine haz\u0131rlar. Bu eksenel germe, polimer zincirlerini uzunlamas\u0131na y\u00f6nde hizalar; bu da ISBM \u015fi\u015felerine \u00fcst\u00fcn mekanik ve optik \u00f6zellikler kazand\u0131ran \u00e7ift eksenli y\u00f6nlendirmeyi elde etmek i\u00e7in bir \u00f6n ko\u015fuldur. Bu i\u015flem s\u0131ras\u0131nda, plastik \u00fcr\u00fcnlerin boyutsal stabilitesini ve y\u00fczey kalitesini sa\u011flamak i\u00e7in so\u011futma s\u00fcresi ve \u0131s\u0131tma s\u0131cakl\u0131\u011f\u0131n\u0131n dikkatli bir \u015fekilde kontrol edilmesi \u00e7ok \u00f6nemlidir.<\/p>\n<\/div>\n

\n

3. \u00dcfleme \u0130\u015flemi<\/h3>\n

Germe i\u015fleminden sonra, \u00f6n kal\u0131p \u015fi\u015firme kal\u0131b\u0131na yerle\u015ftirilir ve Amerikan Parker y\u00fcksek bas\u0131n\u00e7 valfi arac\u0131l\u0131\u011f\u0131yla hassas ve tutarl\u0131 hava ak\u0131\u015f\u0131 i\u00e7in 2,0 ila 3,5 MPa aras\u0131nda s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f hava \u015fi\u015firme pimi vas\u0131tas\u0131yla verilir. S\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f hava, yumu\u015fam\u0131\u015f \u00f6n kal\u0131b\u0131 geni\u015fleterek, \u00f6nceden belirlenmi\u015f \u015fi\u015fe \u015feklinin ana hatlar\u0131n\u0131 olu\u015fturmak \u00fczere \u015fi\u015firme kal\u0131b\u0131n\u0131n i\u00e7 duvar\u0131na do\u011fru iter. 250 kN'luk \u015fi\u015firme s\u0131k\u0131\u015ft\u0131rma kuvveti (tek tarafl\u0131), bu y\u00fcksek bas\u0131n\u00e7l\u0131 \u015fi\u015firme a\u015famas\u0131 boyunca kal\u0131p yar\u0131lar\u0131n\u0131n s\u0131k\u0131ca kapal\u0131 kalmas\u0131n\u0131 sa\u011flar. Bu ad\u0131m, plastik \u015fi\u015fenin nihai \u015fekli, duvar kal\u0131nl\u0131\u011f\u0131 homojenli\u011fi ve yap\u0131sal b\u00fct\u00fcnl\u00fc\u011f\u00fc i\u00e7in \u00e7ok \u00f6nemlidir. Bitmi\u015f \u00fcr\u00fcnlerin geometrisi ve boyutlar\u0131n\u0131n hassas \u00f6zelliklere uygun olmas\u0131n\u0131 sa\u011flamak i\u00e7in \u015fi\u015firme bas\u0131nc\u0131 ve kal\u0131p s\u0131cakl\u0131\u011f\u0131 gibi parametrelerin ger\u00e7ek zamanl\u0131 olarak kontrol edilmesi gereklidir.<\/p>\n<\/div>\n

\n

4. Kal\u0131plama ve So\u011futma S\u00fcreci<\/h3>\n

\u015ei\u015fe \u015fi\u015firildikten sonra, kal\u0131p i\u00e7inde so\u011futulup kat\u0131la\u015ft\u0131r\u0131lmas\u0131 gerekir. So\u011fuk su, kal\u0131p duvarlar\u0131ndaki so\u011futma kanallar\u0131ndan 0,4 ila 0,6 MPa bas\u0131n\u00e7la dola\u015farak \u015fi\u015fe g\u00f6vdesinden \u0131s\u0131y\u0131 h\u0131zla uzakla\u015ft\u0131r\u0131r ve plastik malzemenin kat\u0131la\u015fmas\u0131n\u0131 ve do\u011fru \u015feklini korumas\u0131n\u0131 sa\u011flar. Bu, gerekli y\u00fczey kalitesini ve boyutsal hassasiyeti sa\u011flar. Bu a\u015famada, so\u011futman\u0131n homojenli\u011fi, h\u0131z\u0131 ve s\u00fcresi kontrol edilmeli ve ya\u011f so\u011futucu su sistemi i\u00e7in kal\u0131p s\u0131cakl\u0131\u011f\u0131 20 ila 25 santigrat derece aral\u0131\u011f\u0131nda tutulmal\u0131d\u0131r. Do\u011fru so\u011futma kontrol\u00fc, hem \u015fi\u015fenin kalitesini hem de genel \u00fcretim verimlili\u011fini do\u011frudan iyile\u015ftirir. \u015ei\u015fe tamamen kat\u0131la\u015ft\u0131ktan sonra, servo tahrikli \u00e7\u0131karma sistemi, 175 mm'lik bir strok ile \u015fi\u015feyi kal\u0131ptan \u00e7\u0131kararak enjeksiyonlu \u015fi\u015firme kal\u0131plama makinesinin bir tam d\u00f6ng\u00fcs\u00fcn\u00fc tamamlar.<\/p>\n<\/div>\n

\"4<\/p>\n