Планетарный редуктор привода колес для ножничных подъемников

The planetary wheel drive gearbox for scissor lifts is a compact, high-torque transmission system designed to enhance the mobility and stability of mobile elevating work platforms, such as scissor lifts used in construction, maintenance, and warehousing applications. It is typically mounted near the drive wheels or integrated into the wheel hub assembly, where it converts input power from electric motors or hydraulic systems into amplified torque and controlled speed for propulsion.

The planetary wheel drive gearbox for scissor lifts is a compact, high-torque transmission system designed to enhance the mobility and stability of mobile elevating work platforms, such as scissor lifts used in construction, maintenance, and warehousing applications. It is typically mounted near the drive wheels or integrated into the wheel hub assembly, where it converts input power from electric motors or hydraulic systems into amplified torque and controlled speed for propulsion. This planetary gearbox employs a planetary gear mechanism, consisting of a central sun gear, orbiting planet gears, and an outer ring gear, enabling high torque density, efficient power transmission, and precise speed regulation even under heavy loads or on uneven terrain.

Key features include rugged construction for durability in harsh environments, optional mechanical seals for extended lifespan, and compatibility with various lift models from brands like JLG, Genie, and Haulotte. Benefits encompass improved traction, reduced maintenance needs through easily accessible lubrication points, and a space-efficient design that maintains the lift's maneuverability. In operation, it ensures synchronous wheel driving for balanced movement, collaborates with the scissor mechanism for stable lifting, and adapts to diverse scenarios via customizable gear ratios.

Планетарный привод для ножничных подъемников

Габариты планетарного привода колеса

Технические определения

Символы Единицы измеренияОписание
i-Коэффициент снижения
T2max[Нм]Максимальный выходной крутящий момент
Т2п[Нм]Максимальный выходной крутящий момент
T2maxint[Нм]Максимальный прерывистый крутящий момент
T2продолжение[Нм]Непрерывный выходной крутящий момент
Пконт[кВт]Максимальная непрерывная мощность
Пинта[кВт]Максимальная прерывистая мощность
n1max[об/мин]Максимальная входная скорость
n2max[об/мин]Максимальная выходная скорость

ГР 80

Габариты планетарного привода колеса

ТипДиспетчер двигателя.
[cc]
Общее смещение.
[cc]
iкрутящий моментСкорость
n2max
Власть
T2продолжениеT2maxintТ2пПконт
[кВт]
Пинта
[кВт]
[Нм]Δp [бар][Нм]Δp [бар][Нм]Δp [бар][об/мин]портата
поток
[л/мин]
GR80-MR5051,6269,95,23470145570175630205115305,57
GR80-MR8080,3420,0800145960175106020568305,57
GR80-MR10099,8522,08001151000145131020555305,57
GR80-MR125125,7657,4800951000120150019045305,57
GR80-MR160159,6834,7800751000951500145333057
GR80-MR200199,81045,0800601000751500115263057
GR80-MR250249,31303,88005010006015009521304,56

ГР 200

Габариты планетарного привода колеса

ТипДиспетчер двигателя.
[cc]
Общее смещение.
[cc]
iкрутящий моментСкорость
n2макс
Власть
Т2продолжениеТ2максинтТ2pПконт
[кВт]
Пинта
[кВт]
[Нм]Δp [бар][Нм]Δp [бар][Нм]Δp [бар][об/мин]портата
поток
[л/мин]
GR200-MR5051,6319,96,2056014567017574020598305,57
GR200-MR8080,3497,99501451150175125020558305,57
GR200-MR10099,8618,811801451420175156020546305,57
GR200-MR125125,7779,314501451750175192020538305,57
GR200-MR160159,6989,5160012521001652450205293057
GR200-MR200199,81238,8160010021501352500165233057
GR200-MR250249,31545,71600802150105250013518304,56
GR200-MR315315,71957,31600652150852500110153045
GR200-MR375372,62310,116005521507025009012303,54,5

ЕХ 210

Габариты планетарного привода колеса Габариты планетарного привода колеса

Тип  МассаКоличество маслаi (da÷a / From÷to)T2max
[Нм]
n1max
[об/мин]
ЕХ 212ЕХ 213ЕХ 212ЕХ 213ЕХ 212ЕХ 213
EH 210 S35400.8111 ÷ 2941 ÷ 12939503500
EH 210 SC
EH 210 PD--

ЕХ 240

Габариты планетарного привода колеса Габариты планетарного привода колеса

ТипМассаКоличество маслаi (da÷a / From÷to)T2max
[Нм]
n1max
[об/мин]
ЕХ 242ЕХ 243ЕХ 242ЕХ 243ЕХ 242ЕХ 243
EH 240 S35400.8112 ÷ 3145 ÷ 13556003500
EH 240 SC
EH 240 PD--

EH 350

Габариты планетарного привода колеса

ТипМассаКоличество маслаi (da÷a / From÷to)T2max
[Нм]
n1max
[об/мин]
ЕХ 352ЕХ 353ЕХ 352ЕХ 353ЕХ 352ЕХ 353
EH 350 S556011.215 ÷ 3152 ÷ 13572003500
EH 350 PD

ЕХ 610

Габариты планетарного привода колеса

Тип  МассаКоличество маслаi (da÷a / From÷to)T2max
[Нм]
n1max
[об/мин]
ЕХ 612ЕХ 613ЕХ 612ЕХ 613ЕХ 612ЕХ 613
EH 610 S60701.21.512 ÷ 3147 ÷ 138135003500
EH 610 PD

ЕХ 910

Габариты планетарного привода колеса

ТипМассаКоличество маслаi (da÷a / From÷to)T2maxn1max
ЕХ 913ЕХ 913ЕХ 913[Нм][об/мин]
EH 910 S130147 ÷ 131242003500
EH 910 PD

Версия S

Габариты планетарного привода колеса

РазмерРазмеры
Д1Д2Д3Д4Д5Д6Д7Д8Л1Л2Л3
EH 210 S230200180 ч9190 ч9210229.5М10 №8М10 №825373180
EH 240 S230200180 ч9190 ч9210229.5М10 №8М10 №825373180
EH 350 S270230190 ч8200 ч7240280М16 №8М16 №8242107178
EH 610 S260230190 f7220 ч7260286М16 №12М16 №1624372171
EH 910 S330300270 f7280 ч7350370М16 №18М16 №18368115253

Версия для детей

Габариты планетарного привода колеса

РазмерРазмеры
Д1Д2Д3Д4Д5Д6Д7Д8Л1Л2Л3
EH 210 PD230200180 ч9160.8 f8205240М10 (8x)M18x1.5 (6x)21014070
EH 240 PD230200180 ч9160.8 f8205240М10 (8x)M18x1.5 (6x)21014070
EH 350 PD240209.55177.8 ч8200 ч7241.32805/8"-11 UNC (6x)5/8"-19 UNF (9x)285107178
EH 610 PD260230190 f7220 ч7275310М16 (12x)M20x1.5 (8x)29372221
EH 910 PD330300270 f7280 ч7335375М16 (18x)M22x1.5 (10x)368115253

Scissor Lift Wheel Drive Planetary Gearbox Benefits

  • Superior Torque Transmission
    This planetary wheel drive gearbox excels in delivering high torque density through its planetary gear arrangement, allowing scissor lifts to handle heavy loads with ease while maintaining precise control. By distributing force evenly across multiple gears, it prevents overload on individual components, resulting in smoother propulsion and extended equipment lifespan, ideal for applications requiring robust power without excessive motor strain.
  • Компактная и эргономичная конструкция.
    Engineered for integration directly into wheel hubs, the planetary gearbox minimizes overall footprint, enabling scissor lifts to navigate tight spaces without compromising performance. This space-saving feature facilitates easier installation and maintenance access, while supporting higher payload capacities in confined work areas, making it a preferred choice for urban construction and indoor maintenance tasks.
  • Повышенная долговечность и надежность
    Built with rugged materials and even load distribution, the planetary wheel drive withstands harsh conditions, including vibrations and impacts from uneven terrain. Its rotational stiffness ensures consistent operation under stress, reducing the risk of breakdowns and downtime, which translates to lower repair costs and increased productivity for operators in long-term use scenarios.
  • High Operational Efficiency
    The planetary system achieves exceptional power transmission efficiency, often exceeding 95%, by minimizing energy losses through friction. This efficiency optimizes battery life in electric scissor lifts and reduces fuel consumption in hybrid models, contributing to cost savings and environmental sustainability while maintaining optimal speed and torque balance during elevation and movement.
  • Низкие требования к обслуживанию
    Featuring sealed, maintenance-free designs in many models, the wheel drive gearbox eliminates the need for frequent lubrication or adjustments, unlike traditional hydraulic systems. This reduces operational interruptions and labor costs, with integrated components that resist contamination from dust and moisture, ensuring reliable performance over thousands of hours in industrial settings.
  • Improved Stability on Uneven Terrain
    With low-speed stability and advanced torque control, the wheel drive planetary gearbox provides superior traction and balance for scissor lifts on rough or inclined surfaces. This enhances safety by preventing slippage during maneuvers, supports synchronous wheel driving for precise handling, and allows for confident operation in outdoor environments, ultimately boosting worker confidence and job site efficiency.

Планетарный редуктор привода колес для ножничных подъемников

Применение планетарных редукторов привода колеса

  • Строительная отрасль
    In construction, wheel drive planetary gearboxes are essential for powering mobile equipment such as scissor lifts, excavators, and cranes, delivering robust torque for navigating rough terrain while ensuring precise control and stability. Their compact design allows integration into wheel hubs, enhancing maneuverability on job sites and reducing downtime through durable, low-maintenance performance in harsh conditions like dust and vibrations.
  • Сельскохозяйственная промышленность
    Agricultural machinery, including tractors, harvesters, and irrigation systems, relies on wheel drive gearboxes for efficient power transmission and high torque output to handle heavy loads on uneven farmland. This enables reliable propulsion, improved fuel efficiency, and extended operational life, supporting sustainable farming practices by minimizing mechanical failures during critical planting and harvesting seasons.
  • Горнодобывающие операции
    Mining equipment, such as haul trucks, loaders, and drilling rigs, utilizes planetary gearboxes for superior torque density and durability under extreme loads and abrasive environments. These gearboxes facilitate smooth wheel propulsion on rugged surfaces, enhancing safety and productivity by preventing slippage and enabling precise speed control in underground or open-pit settings.
  • Material Handling and Warehousing
    In material handling, wheel drive planetary gear reducers power forklifts, automated guided vehicles, and conveyor systems, offering compact integration for tight spaces and high efficiency in torque delivery. This results in enhanced load-bearing capacity, reduced energy consumption, and seamless operation in logistics hubs, where quick maneuvers and reliability are crucial for inventory management and supply chain optimization.
  • Renewable Energy Industry
    Wind turbine applications employ planetary wheel drives in slew drives for yaw and pitch control, providing high torque in a compact form to withstand strong winds and variable loads. This contributes to efficient energy generation, lower maintenance costs, and prolonged service life, supporting the global shift toward sustainable power sources through reliable rotational performance.
Планетарный привод колес для колесных крановПланетарный привод колес для кукурузных сеялок
Планетарный привод колес для колесных крановПланетарный привод колес для кукурузных сеялок
Планетарный привод колес для карьерных колесных погрузчиковПланетарный привод колес для сочлененных грузовиков
Планетарный привод колес для карьерных колесных погрузчиковПланетарный привод колес для сочлененных грузовиков

Custom Planetary Wheel Drive for Scissor Lifts

  • Tailored Torque and Speed Configurations
    Custom planetary wheel drives enable precise calibration of torque outputs and gear ratios to align with the specific load and terrain requirements of scissor lifts, facilitating efficient propulsion on uneven surfaces while mitigating motor overload and enhancing equipment longevity in rigorous applications such as construction and maintenance.
  • Compact and Integrated Design Options
    These wheel drive gearboxes offer customization for direct integration into scissor lift wheel hubs, reducing overall dimensions and weight to boost maneuverability in restricted environments like warehouses or urban sites, while maintaining robust power transmission without compromising structural integrity.
  • Enhanced Durability with Specialized Materials
    Customization incorporates high-strength alloy steels, carbonitriding treatments, and corrosion-resistant materials like stainless steel to endure vibrations, impacts, and harsh conditions in scissor lift operations, thereby minimizing maintenance and ensuring sustained reliability in demanding sectors, including mining and outdoor construction.
  • Compatibility with Electric or Hydraulic Systems
    Tailored designs seamlessly integrate with electric motors for slab scissor lifts or hydraulic setups, providing maintenance-free functionality, superior efficiency, and reduced energy use, which supports eco-friendly operations in modern aerial platforms across various power source configurations.
  • Modular and Scalable Features for Versatility
    Featuring modular components, these planetary wheel drive gearboxes can be scaled to fit diverse scissor lift models, enabling adaptable configurations for automation, material handling, or packaging industries, with high torque density that accommodates evolving operational needs and enhances overall system flexibility.
  • Precision Engineering for Smooth Operation
    Engineered for minimal backlash, low noise levels as quiet as 45dB, and smooth torque transfer, these custom planetary gear reducers improve operator safety and comfort in precision-oriented scissor lift tasks, delivering high torque for heavy loads in industrial and construction environments.

Wheel Drive Planetary Gearbox for Scissor Lifts

Детали

Отредактировано

Yjx