Redutores de engrenagem sem-fim WPS/Caixa de engrenagens sem-fim

WPS worm gear reducers, also known as worm gearboxes, are mechanical devices designed to reduce speed and increase torque in power transmission systems. They feature a worm (a screw-like gear) meshing with a worm wheel, creating a compact, efficient system for high-ratio speed reduction. The WPS model worm reducer gearbox, distinct from the similar WPA model, has its input shaft positioned above the output shaft, while the WPA has the input shaft below. Both models share identical foot installation and shaft dimensions for the same frame size, ensuring interchangeability.

WPS worm gear reducers, also known as worm gearboxes, are mechanical devices designed to reduce speed and increase torque in power transmission systems. They feature a worm (a screw-like gear) meshing with a worm wheel, creating a compact, efficient system for high-ratio speed reduction. The WPS model worm reducer gearbox, distinct from the similar WPA model, has its input shaft positioned above the output shaft, while the WPA has the input shaft below. Both models share identical foot installation and shaft dimensions for the same frame size, ensuring interchangeability.

Typically, WPS worm gear speed reducers have a single input and single output shaft, though options for double input or double output shafts are available. Their versatility allows connection to motors via couplings, pulleys, or sprockets, making them compatible with various industrial applications. Worm gearboxes are known for their smooth operation, high torque output, and ability to handle heavy loads, often used in conveyors, mixers, and material handling equipment. Their self-locking feature in certain ratios enhances safety by preventing back-driving.

Redutor de velocidade de engrenagem sem-fim WPS

WPS Worm Gear Reducer Specifications

Nome do produto:WPS Worm Gearbox/ Worm Gear Speed Reducer
Modelo:WPS
Size:40,50,60,70,80,100,120,135,155,175,200,250
Razão:1:10,15,20,25,30,40,50,60
Cor:Azul/Verde/Preto/Personalizado
Material:Carcaça: Ferro fundido sob pressão
Worm Gear: Copper9-4
Shaft: chromium steel 45#
Embalagem:Carton and Plywood Case
Consequência:C&U/SKF/HRB, ou a pedido do cliente
Selo:NAK/SKF/KSK, ou a pedido do cliente
Garantia:one year
Potência de entrada:0.12~33.2kW
Output torque:6~2745N.m
Lubrificante:Sintético e Mineral
Usage:Plásticos, metalurgia, bebidas, mineração, elevação e transporte, construção química e assim por diante.

WPS Worm Gearbox Dimensions

WPS Worm Gearbox Dimensions

ModeloRazãoUMABBBBCCHLLMNEFGZ
401/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
14387114744014160901007001310
5017510815097501808012014095101512
601981201681126020790130150105122012
7023114019413170238105150190115152015
8026116021414280273120170220135182015
100322190254169100334150190270155222515
120371219282190120423180230320180263018
135422249317210135482215250350200293018
147432256320210147460203250350200283218
15549729538225215554123527.50390220323521
175534314388255175600260310430250354021
200580342456319200677290360480290394024
250703420552385250824350460560380484528
ModeloRazão Eixo de entrada Eixo de saídaPesoQuantidade de óleo
1/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
Ensino MédioVocêTV×VLSSL×Y (kg)(L)
4025124×2,528145×340.30
5030124×2,540175×370.45
6040155×350227×4100.55
7040185×360287×4150.80
8050227×4653210×4,5201.10
10050257×4753810×4,5352.90
12065307×4854512×4,5604.40
135753510×4,5955516×6806.20
147753510×4,5955510×6983.70
155854012×51106018×71106.50
175854514×5,51106518×71508.00
200955014×5,51257020×7,52159.30
2501106018×71559025×936018.0

WPS Worm Reducer Gearbox Part Structure

Estrutura da peça da caixa de engrenagens sem-fim

1Quadro13O-ring
2Roda sem-fim14O-ring
3Eixo sem-fim15Tampa do furo de óleo
4Eixo de saída16Alfinete
5Tampa do eixo de saída17Medidor de óleo
6Tampa do eixo de saída18Bujão de óleo
7Tampa do eixo de entrada19Chave
8Tampa do eixo de entrada20Chave
9Consequência21Chave
10Consequência22Parafuso sextavado internacional
11Selo de óleo23Parafuso sextavado internacional
12Selo de óleo24Calço

WPS Worm Drive Gearbox Characteristic

1. Alto torque e eficiência
The WPS worm drive gearbox delivers exceptional torque multiplication due to its worm and worm wheel design. This configuration ensures efficient power transmission, making it ideal for heavy-duty applications like conveyors, mixers, and industrial machinery requiring significant torque at low speeds.

2. Compact and Versatile Design
The worm gear reducers feature a compact structure, allowing easy integration into space-constrained systems. Its versatile foot installation and standardized shaft dimensions ensure compatibility with various equipment. The input shaft positioned above the output shaft distinguishes it from the WPA model.

3. Self-Locking Capability
In certain gear ratios, the WPS worm reducer gearbox offers a self-locking feature, preventing back-driving under load. This enhances safety and stability in applications where holding a load is critical, such as hoists or elevators, ensuring reliable operation without additional braking mechanisms.

4. Flexible Motor Connectivity
The worm gear gearbox supports multiple connection methods, including couplings, pulleys, or sprockets, for seamless integration with various motor types. This adaptability allows it to be used in diverse industrial setups, accommodating different power sources and operational requirements effectively.

5. Durable Construction and Longevity
Built with high-quality materials, the WPS worm gear speed reducer ensures durability and resistance to wear under demanding conditions. Its robust housing and precision-engineered gears contribute to a long service life, reducing maintenance needs and ensuring consistent performance in industrial environments.

6. Smooth and Quiet Operation
The worm gear design in the worm reduction gearbox provides smooth, low-noise operation due to the sliding contact between the worm and worm wheel. This characteristic makes it suitable for applications requiring minimal vibration and noise, such as in food processing or packaging machinery.

WPS Worm Drive Gearbox Characteristic

WPS Worm Reducer Gearbox Uses

1. Conveyor Systems
WPS worm reducer gearboxes are widely used in conveyor systems for material handling in industries like mining, manufacturing, and logistics. Their high torque output and compact design ensure efficient movement of heavy loads, providing reliable speed reduction and smooth operation across various conveyor types.

2. Packaging Machinery
In packaging equipment, worm drive gearboxes drive components like rollers and belts with precision. Their smooth operation and self-locking capability ensure consistent performance and safety, making them ideal for applications requiring controlled motion, such as filling, sealing, and labeling machines in automated production lines.

3. Mixing and Agitation Equipment
WPS worm gearboxes are employed in mixers and agitators for industries like chemical processing and food production. Their ability to deliver high torque at low speeds ensures thorough mixing of viscous materials, while their durable construction supports continuous operation in demanding environments.

4. Hoisting and Lifting Systems
The self-locking feature of worm gear speed reducers makes them suitable for hoisting and lifting applications, such as cranes and elevators. They provide reliable torque to lift heavy loads safely, ensuring precise control and preventing unintended movement, enhancing operational safety and efficiency.

5. Textile Machinery
WPS worm reducer gearboxes are used in textile manufacturing equipment, such as spinning and weaving machines. Their compact design and ability to handle variable loads allow precise speed control, ensuring consistent fabric production while minimizing noise and vibration in high-speed textile processes.

6. Agricultural Equipment
In agricultural machinery like seeders, harvesters, and irrigation systems, worm gear drive gearboxes provide robust torque for heavy-duty tasks. Their versatility in motor connectivity and durability under harsh outdoor conditions make them ideal for driving components in farming equipment, enhancing productivity and reliability.

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