DJ/ DJII High Angle Wavy Edge Belt Conveyor for Mining/ Coal/ Power/ Cement/ Building Materials Industry

DJ/ DJII high angle wavy edge belt conveyor is a new type of belt conveyor with corrugated edge conveyor belt instead of an ordinary conveyor belt. The structural characteristics make it have many advantages such as simple structure, convenient maintenance, stable operation, reliable work, low energy consumption, low noise, etc., especially it can realize large inclination conveying (0 °-90 °), thus shortening the length of the whole machine, reducing the floor space. It is widely used in the transportation of bulk materials such as ports, docks, metallurgy, chemical industry, electric power, coal, building materials, etc.

DJ/ DJII high angle wavy edge belt conveyor is a new type of belt conveyor with corrugated edge conveyor belt instead of an ordinary conveyor belt. The structural characteristics make it have many advantages such as simple structure, convenient maintenance, stable operation, reliable work, low energy consumption, low noise, etc., especially it can realize large inclination conveying (0 °-90 °), thus shortening the length of the whole machine, reducing the floor space. Suitable for working in temperatures ranging from -25°C to 40°C. It is widely used in the transportation of bulk materials such as ports, docks, metallurgy, chemical industry, electric power, coal, building materials, etc.

DJ DJII High Angle Edge Conveyor

DJ/ DJII High Angle Wavy Edge Belt Conveyor Features

  • The belt conveyor has a large conveying capacity, low energy consumption
  • simple structure, convenient maintenance, and long belt operation life
  • can be divided into: 500, 650, 800, 1000, 1200, 1400, 1600
  • can be divided into: 0.8, 1.0, 1.25, 1.6, 2.0, 2.5, 3.15

DJ/ DJII High Angle Wavy Edge Belt Conveyor Parts

DJ, DJII High Angle Wavy Edge Conveyor Parts

1 Head Funnel 11 Concave Arc Segment Rack
2 Head Drum 12 Empty Section Cleaner
3 Beating and Cleaning Device 13 Buffer Roller
4 Head Frame 14 Tail Turning Drum
5 Convex Arc Segment Roller 15 Spiral Tightening Device
6 Convex Arc Segment Rack 16 Tail Frame
7 Anti-Deviation Device 17 Material Chute
8 Parallel Upper Roller 18 Conveyor Tape
9 Change Direction Roller 19 Belt Roller
10 Reverse Pressure Wheel Device 20 Parallel Lower Roller

DJ, DJII High Angle Wavy Edge Belt Conveyor Specification Sheet

Application working conditions 
It is suitable for continuous conveying of materials with a large inclination Angle (up to 90°). The bulk density of the conveying material is 0.5 ~ 2.5t/m3, and the working ambient temperature is within the range of -25℃ ~ +40℃. For conveying high temperature, acid and alkali, oil or organic solvents and other components of the material, need to use a special flange conveyor belt.

Belt width
(mm)
Edge height
(mm)
Max Conveying
capacity   (m³/h)
Tilt angle (9) Speed
(m/s)
Belt width
(mm)
Edge height
(mm)
Max Conveying
capacity   (m³/h)
Tilt angle() Speed
(m/s)
400 60 28 30°~90° 0.8-2.0 1000 200 518 30°~90° 1.0-2.5
80 54 240 708
120 94 1200 160 702 1.0-3.15
500 80 78 0.8-2.0 200 788
120 104 240 1077
160 130 1400 200 942 1.0-3.15
650 80 118 0.8-2.0 240 1329
120 156 300 1613
160 210 400 2457
800 120 248 0.8-2.5 1600 200 1118 1.0-3.15
160 340 240 1578
200 370 300 1934
1000 160 465 1.0-2.5 400 2961

Note: The conveying capacity in the table is calculated based on a tilt angle of 30°. This specification allows for the maximum belt speed and the minimum spacing between partitions, with an inclination angle of 30°.

DJ, DJII High Angle Belt Conveyor Applications

  • Thermal Power Plants
    This belt conveyor system is ideal for transporting coal and other fuels from mines or stockyards to boiler rooms, ensuring a stable fuel supply for power generation. Its steep incline capability reduces the footprint and equipment required for vertical conveying. It can also be used to handle byproducts such as ash, moving them efficiently to designated storage or treatment facilities.
  • Building Materials Industry
    In cement plants, the conveyor is used to transport raw materials like limestone, clay, iron ore, and coal to production areas, as well as finished cement products to silos or loading stations. In brick and tile factories, it conveys raw materials such as clay and shale, as well as finished products, increasing automation and production efficiency.
  • Chemical Industry
    The belt conveyor handles various chemical materials and products, including ores, fertilizers, and soda ash. It supports the transport of powdered, granular, or lumpy materials, adapting well to the diverse requirements of chemical production lines.
  • Mining Industry
    In both metallic and non-metallic mining operations, steep incline conveyors are used for transporting ore, waste rock, and other materials. Whether from underground shafts or open-pit mines, the system can be customized to navigate complex terrain while minimizing transport costs and labor intensity.
  • Coal Mining
    Primarily used to carry coal from underground mining sites to surface processing plants or storage areas, this system operates stably at large inclination angles. It is also suitable for transporting waste rock (gangue) from underground to above-ground disposal locations.
  • Concrete Batching Plants
    It efficiently conveys sand and gravel aggregates from stockpiles to batching systems. It also handles powdered materials such as cement and fly ash in sealed conveying modes to prevent dust emissions, improving environmental safety and protecting worker health.
  • Metallurgical Industry
    In steel plants, the system is used to move raw materials such as iron ore, coke, and limestone, as well as hot iron and steel billets. In non-ferrous metal refineries, it supports the handling of metal ores and products, ensuring smooth material flow through production processes.
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DJ/ DJII High Angle Wavy Edge Belt Conveyor Advantages

  • Wide Conveying Angle (30°–90°)
    Unlike conventional belt conveyors limited to inclines under 18°, the Steep Incline Belt Conveyor handles slopes from 30° to 90°, allowing significant height changes in confined spaces. This results in reduced equipment footprint and lower construction costs.
  • High Conveying Capacity
    By adopting wider belts and higher belt speeds, the system can be tailored for conveying capacities from 50 to 500 tons per hour or more, meeting the demands of large-scale production environments.
  • Compact Structural Design
    This conveyor features a space-saving design with options like cleated belts, patterned belts, or corrugated sidewall belts. It requires fewer intermediate supports and simpler routing, making installation and maintenance easier.
  • Versatile Material Handling
    Adaptable to a variety of materials—powdered, granular, or lumpy—the conveyor can be customized for specific operational needs. It handles sticky or moist substances with ease and can be designed with different belt materials, drive types, and protective systems.
  • Stable Operation
    Advanced drive systems and tensioning mechanisms ensure uniform belt tension and minimize slippage or misalignment. The system is equipped with safety features such as anti-deviation, anti-slip, and overload protection devices to ensure smooth and safe operation.
  • Environmentally Friendly
    Energy-efficient drive systems and enclosed transport configurations reduce energy consumption and prevent dust and spillage. This helps meet modern industrial environmental standards and creates a cleaner, safer workplace.
DJ DJII High Angle Wavy Edge Belt Conveyor Advantages DJ DJII High Angle Wavy Edge Belt Conveyor Advantages

Additional information

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