{"id":7712,"date":"2026-07-21T01:53:24","date_gmt":"2026-07-21T01:53:24","guid":{"rendered":"https:\/\/korea-transmission.com\/?post_type=product&p=7712"},"modified":"2026-07-21T07:06:04","modified_gmt":"2026-07-21T07:06:04","slug":"y200-v4-b-one-step-injection-stretch-blow-molding-machine-4-station","status":"publish","type":"product","link":"https:\/\/korea-transmission.com\/pl\/produkt\/y200-v4-b-one-step-injection-stretch-blow-molding-machine-4-station\/","title":{"rendered":"Y200-V4-B Jednoetapowa maszyna do formowania wtryskowego z rozci\u0105ganiem i rozdmuchiwaniem (4 stanowiska)"},"content":{"rendered":"

Our Y200-V4-B One Step Injection Stretch Blow Molding Machine is a highly efficient plastic container molding system widely used in the production of high-precision, high-demand hollow plastic products. It is designed to manufacture baby bottles, water bottles, medicine bottles, craft bottles, special-shaped bottles, and cosmetic bottles made from PET, PETG, PP, PC, Tritan, PS, ABS, or PLA. The core feature of this ISBM machine is that all three steps of injection, stretching, and blow moulding are completed continuously within the same equipment, eliminating intermediate handling and dramatically improving both production efficiency and product consistency. With 300KN injection clamping force and 250KN blowing clamping force, the Y200-V4-B is engineered for demanding industrial applications including pharmaceutical packaging, food-grade beverage containers, and premium cosmetic bottles where dimensional precision and surface clarity are non-negotiable.<\/p>\n

As a proven replacement for AOKI injection stretch blow molding machines, the Y200-V4-B is directly compatible with Japanese AOKI 250 model molds, allowing manufacturers to adopt CMN’s advanced platform without redesigning their existing tooling. The machine processes bottles from 20ml to 2500ml across 1 to 12 cavities per cycle, offering exceptional flexibility for both high-volume and multi-SKU production lines. Its servo-driven pump systems deliver 15% to 25% energy savings over comparable Japanese and European machines, while the option for a fully electric drive configuration ensures compliance with GMP standards for oil-free pharmaceutical environments. Whether you require a PET injection stretch blow molding machine for beverage lines or a customized injection stretch blow molding machine for specialty packaging, the Y200-V4-B delivers measurable performance, quality, and cost advantages.<\/p>\n

\"Maszyna<\/p>\n

Wymienna marka i model<\/h2>\n

CMN Transmission offers a comprehensive range of injection stretch blow moulding machine models, each engineered as a direct replacement for leading Japanese brands. All models are available in Standard, Servo, and Fully Electric configurations to match your production requirements.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Model standardowy<\/strong><\/td>\nY150-V4<\/strong><\/td>\nY200-V4<\/strong><\/td>\nY250-V4<\/strong><\/td>\n<\/tr>\n
\"Standardowa<\/td>\nKompatybilny z japo\u0144skim ASB-12M<\/td>\nKompatybilny z japo\u0144skim Aoki 250<\/td>\nKompatybilny z japo\u0144skim ASB-70DPH<\/td>\n<\/tr>\n
Y150-V4-B<\/strong><\/td>\nY500-V3<\/strong><\/td>\n–<\/td>\n<\/tr>\n
Kompatybilny z japo\u0144sk\u0105 Aoki 100<\/td>\nKompatybilny z japo\u0144skim Aoki 500<\/td>\n–<\/td>\n<\/tr>\n
Zacisk hydrauliczny, wtrysk hydrauliczny \u015blimakowy.<\/td>\n<\/tr>\n
Model serwa<\/strong><\/td>\nYS150-V4<\/strong><\/td>\nYS200-V4<\/strong><\/td>\nYS250-V4<\/strong><\/td>\n<\/tr>\n
\"Maszyna<\/td>\nServo clamping, servo screw injection, high precision, low energy, long-term stability<\/td>\n<\/tr>\n
Model w pe\u0142ni elektryczny<\/strong><\/td>\nY150-V4-EV<\/strong><\/td>\nY200-V4-EV<\/strong><\/td>\nY250-V4-EV<\/strong><\/td>\n<\/tr>\n
\"W<\/td>\nFully electric drive, avoiding oil-contaminated products.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Korzy\u015bci z naszej maszyny ISBM<\/h2>\n

1. Jako\u015b\u0107 jest lepsza. Wszystkie plastikowe butelki produkowane przez japo\u0144skie maszyny do formowania rozdmuchowego maj\u0105 lini\u0119 podzia\u0142u. Po\u015brodku obu form, po obu stronach, wystaje kawa\u0142ek plastiku, co powoduje powstanie znaku. Jednak nasze formy charakteryzuj\u0105 si\u0119 niezwykle wysok\u0105 precyzj\u0105, a znak jest ca\u0142kowicie niewidoczny.<\/p>\n

2. Nasza produkcja jest szybka, z du\u017c\u0105 liczb\u0105 rozwi\u0105za\u0144 \u015brubowych i du\u017c\u0105 pr\u0119dko\u015bci\u0105. Podczas gdy Japonia mo\u017ce produkowa\u0107 cztery plastikowe butelki jednocze\u015bnie, my jeste\u015bmy w stanie wyprodukowa\u0107 ich sze\u015b\u0107.<\/p>\n

3. Oszcz\u0119dzaj energi\u0119. Nasze maszyny zu\u017cywaj\u0105 od 15% do 25% mniej energii ni\u017c te w Japonii, Europie i Stanach Zjednoczonych.<\/p>\n

4. Zastosowano szerok\u0105 gam\u0119 technologii sterowania elektrycznego w celu zast\u0105pienia komponent\u00f3w hydraulicznych i pneumatycznych. Na przyk\u0142ad, komponenty pneumatyczne stosowane w mechanizmie tn\u0105cym dno w Japonii s\u0105 zast\u0119powane silnikami serwo, co podwaja ich pr\u0119dko\u015b\u0107. W przemy\u015ble farmaceutycznym i innych bran\u017cach, silniki serwo mog\u0105 by\u0107 stosowane bez \u017cadnych uk\u0142ad\u00f3w hydraulicznych, co zapewnia zgodno\u015b\u0107 ze standardami GMP i prac\u0119 w \u015brodowisku wolnym od oleju i zanieczyszcze\u0144.<\/p>\n

Specyfikacja produktu<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Przedmiot<\/strong><\/td>\nJednostka<\/strong><\/td>\nSpecyfikacje<\/strong><\/td>\n<\/tr>\n
Nazwa<\/strong><\/td>\n<\/td>\nOne-step Injection Stretch Blow Molding Machine(4-station)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY200-V4-B\uff08Compatible with Japanese AOKI 250 model.\uff09<\/td>\n<\/tr>\n
Producent<\/strong><\/td>\n<\/td>\nTransmisja CMN<\/td>\n<\/tr>\n
Tworzywo<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
\u015arednica \u015bruby<\/strong><\/td>\nMM<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n<\/tr>\n
Teoretyczna obj\u0119to\u015b\u0107 wtrysku<\/strong><\/td>\nCM\u00b3<\/td>\n240<\/td>\n340<\/td>\n380<\/td>\n480<\/td>\n<\/tr>\n
Pr\u0119dko\u015b\u0107 obrotowa \u015bruby (obr.\/min)<\/strong><\/td>\nobr.\/min<\/td>\n270<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n<\/tr>\n
Si\u0142a zacisku wtrysku<\/strong><\/td>\nKN<\/td>\n300<\/td>\n<\/tr>\n
Si\u0142a zacisku dmuchawy<\/strong><\/td>\nKN<\/td>\n250<\/td>\n<\/tr>\n
Moc silnika<\/strong><\/td>\nKW<\/td>\n49.2<\/td>\n<\/tr>\n
Moc grzewcza<\/strong><\/td>\nKW<\/td>\n15<\/td>\n<\/tr>\n
Ci\u015bnienie powietrza dmuchanego<\/strong><\/td>\nMPa<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
Ci\u015bnienie wody ch\u0142odz\u0105cej<\/strong><\/td>\nMPa<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
Ci\u015bnienie wody w ch\u0142odnicy oleju maszynowego<\/strong><\/td>\nMPa<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Temperatura wody w ch\u0142odnicy oleju maszynowego<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Wolta\u017c<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
(D\u0142.*Sz.*Wys.) Rozmiar(D\u0142.*Sz.*Wys.)<\/strong><\/td>\nMM<\/td>\n4800x2000x3800<\/td>\n<\/tr>\n
Waga<\/strong><\/td>\nT<\/td>\n13<\/td>\n<\/tr>\n
Wymiary produktu<\/strong><\/td>\n<\/tr>\n
Ilo\u015b\u0107 produktu<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n5<\/td>\n6<\/td>\n7<\/td>\n8<\/td>\n10<\/td>\n12<\/td>\n<\/tr>\n
Bottle Diameter(BD)\u00a0<\/strong><\/td>\nMM<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
Bottle Height(H)\u00a0<\/strong><\/td>\nMM<\/td>\n280<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Neck Diameter(E)\u00a0<\/strong><\/td>\nMM<\/td>\n90<\/td>\n90<\/td>\n90<\/td>\n65<\/td>\n38<\/td>\n32<\/td>\n26<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Max. Bottle Volume(ml)\u00a0<\/strong><\/td>\nML<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Max. Bottle Weight(W)<\/strong><\/td>\nG<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Parametr maszyny<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Kompatybilny model:<\/strong><\/td>\nCompatible with the Japanese Aoki 250 model<\/td>\n<\/tr>\n
\u015arednica \u015bruby:\u00a0<\/strong><\/td>\n50 mm (opcjonalnie)<\/td>\n<\/tr>\n
Teoretyczna wydajno\u015b\u0107 wtrysku:<\/strong><\/td>\n442g<\/td>\n<\/tr>\n
Si\u0142a zacisku wtrysku:<\/strong><\/td>\n300KN<\/td>\n<\/tr>\n
Skok g\u00f3rnej formy:\u00a0<\/strong><\/td>\n600mm<\/td>\n<\/tr>\n
Dolny skok formy:\u00a0<\/strong><\/td>\n350mm<\/td>\n<\/tr>\n
TEMP. Regulacja rdzenia:<\/strong><\/td>\n300mm<\/td>\n<\/tr>\n
Regulacja temp. skoku lufy:<\/strong><\/td>\n350mm<\/td>\n<\/tr>\n
Uderzenie wyjmuj\u0105ce:\u00a0<\/strong><\/td>\n175mm<\/td>\n<\/tr>\n
Si\u0142a zacisku dmuchawy:\u00a0<\/strong><\/td>\n250KN (single side)<\/td>\n<\/tr>\n
Uderzenie rdzenia:\u00a0<\/strong><\/td>\n300mm<\/td>\n<\/tr>\n
Skok formy rozdmuchowej:\u00a0<\/strong><\/td>\n75+75 mm<\/td>\n<\/tr>\n
Oil tank VOL:\u00a0<\/strong><\/td>\n300L<\/td>\n<\/tr>\n
Waga:\u00a0<\/strong><\/td>\n13T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Norma techniczna<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Uk\u0142ad sterowania serwomechanizmem:<\/td>\nUsing 3 sets of servo pump systems.<\/td>\n<\/tr>\n
Moc serwosilnika:<\/td>\nInovance\/ WEICHI servo motor power: 49.2KW.<\/td>\n<\/tr>\n
System sterowania komputerowego:<\/td>\nKorzystanie ze sterownika PLC Inovance\/MiRLE.<\/td>\n<\/tr>\n
Nap\u0119d gramofonu:<\/td>\nGramofon wyposa\u017cony jest w serwomotor japo\u0144skiej firmy Yaskawa lub serwomotor firmy WEICHI z reduktorem TSUNTIEN z Tajwanu.<\/td>\n<\/tr>\n
Zaw\u00f3r wysokiego ci\u015bnienia:<\/td>\nUsing the American Parker high-pressure valve.<\/td>\n<\/tr>\n
Cylinder pneumatyczny:<\/td>\nKorzystanie z cylindra pneumatycznego Aitak.<\/td>\n<\/tr>\n
Kontrola temperatury:<\/td>\nUsing an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system’s built-in temperature control system.<\/td>\n<\/tr>\n
Hydraulic Pressure Control Valve:<\/td>\nUsing a hydraulic pressure control valve of YUKEN from Taiwan, China.<\/td>\n<\/tr>\n
Podgrzewana \u015bruba:<\/td>\nHeating power of the screw and the material pipes is 15KW.<\/td>\n<\/tr>\n
Struktura formowania rozdmuchowego:<\/td>\nThe blow molding structure adopts a hydraulic cylinder or a dual servo motor mold clamping system with a high-pressure compensation function.<\/td>\n<\/tr>\n
Injection Unit:<\/td>\nThe injection unit is controled by a single cylinder. The melt motor may be controlled either hydraulically or by a servo motor.<\/td>\n<\/tr>\n
Ca\u0142kowita moc maszyny:<\/td>\nTotal power of the machine: 64.2KW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Advantages of the Y200-V4-B Injection Stretch Blow Molding Machine<\/h2>\n

1. Energooszcz\u0119dny<\/strong>
\nThe one step injection stretch blow molding machine retains heat from the injection stage directly through to blowing, eliminating the need for secondary reheating of preforms. This single thermal loop reduces energy consumption by 15% to 25% compared to machines from Japan, Europe, and the United States, and up to 40% compared to two-stage processes. For factories running 24\/7 shifts, these electricity cost savings translate directly into a measurable improvement in operating margin. The 49.2KW motor power combined with 15KW heating power keeps total energy draw at just 64.2KW, one of the lowest in its class for a 300KN-rated 4-station platform.<\/p>\n

2. Doskona\u0142a wydajno\u015b\u0107<\/strong>
\nThe axial stretch rod in this injection stretch blow moulding machine aligns polymer molecules in two directions simultaneously, producing biaxially oriented plastic structures. This molecular orientation significantly improves compression resistance, barrier properties, and optical transparency of the finished bottle. The result is a container with superior drop-impact strength and enhanced gas barrier performance, qualities that are especially critical in pharmaceutical, beverage, and edible oil packaging where product integrity over extended shelf life is non-negotiable. Multiple screw diameter options (40mm, 50mm, 55mm, 60mm) allow optimization for different resin grades and bottle weights.<\/p>\n

3. Wysoka precyzja i stabilno\u015b\u0107 wymiarowa<\/strong>
\nFull-process servo automation controls every axis of movement with repeatability that manual or hydraulic systems cannot match. Human error is minimized, making the Y200-V4-B ideal for mass production of high-tolerance bottles where dimensional deviation must be held within fractions of a millimeter. The Inovance\/MiRLE PLC coordinates injection pressure, stretching speed, and blow timing with millisecond-level synchronization. CMN’s proprietary mold engineering achieves parting-line precision so accurate that the seam mark is virtually invisible, a quality advantage over comparable Japanese machines that often leave a visible protrusion along the parting line.<\/p>\n

4. Wysokie wykorzystanie materia\u0142\u00f3w<\/strong>
\nBecause the single stage injection stretch blow molding machine processes raw resin directly from pellets into a finished bottle in one continuous pass, there is no intermediate preform handling stage where waste or rejects can accumulate. Material yield rates are significantly higher than in two-stage ISBM processes, where preform storage, handling damage, and moisture reabsorption all generate additional scrap. Reduced waste not only lowers raw material costs per unit but also reduces the environmental footprint of the production line, supporting sustainability goals and helping manufacturers comply with increasingly strict packaging waste regulations across global markets.<\/p>\n

5. Niski koszt, ma\u0142a powierzchnia, wysoka stabilno\u015b\u0107<\/strong>
\nThe Y200-V4-B occupies just 4800 x 2000 x 3800 mm of floor space, a compact envelope that fits comfortably in most factory layouts without costly facility modifications. Labor requirements are minimal thanks to automated product take-out with a 175mm stroke and integrated PLC controls. The servo pump system with hydraulic architecture provides proven long-term reliability with straightforward maintenance. Optional fully electric drive upgrades eliminate hydraulic oil circuits entirely, dramatically reducing maintenance costs, unplanned downtime, and the risk of oil contamination in sensitive production environments such as GMP pharmaceutical cleanrooms or food-grade packaging facilities.<\/p>\n

6. Compatible with Japanese AOKI 250 Molds<\/strong>
\nThe Y200-V4-B is fully certified as a direct replacement of AOKI injection stretch blow molding machines, specifically the Aoki 250 model. Customers who have already invested in AOKI tooling can migrate to CMN’s platform without redesigning molds or retooling production lines. The 600mm upper mold stroke and 350mm lower mold stroke match AOKI 250 specifications precisely. This cross-compatibility dramatically reduces the cost of switching to a more energy-efficient, higher-output one step ISBM machine, making the ROI calculation straightforward for procurement teams looking to modernize their bottle production capabilities.<\/p>\n

\"Maszyna<\/p>\n

Zasada dzia\u0142ania jednokrokowej maszyny ISBM<\/h2>\n
\n

1. Proces wtrysku<\/h3>\n

The injection process is the initial stage of the entire production cycle. Molten plastic, such as PET pellets, is heated and injected into the preform mold under precisely controlled high temperature and pressure using the 300KN injection clamping unit. The Inovance\/MiRLE PLC manages critical parameters including injection speed, injection pressure, and mold temperature to ensure that the flowing plastic melt achieves optimal fluidity and filling ability. The objective is to uniformly and completely fill the mold cavity, obtaining the required preform shape and size with consistent wall thickness distribution. The screw system, with options from 40mm to 60mm diameter and theoretical injection volumes from 240 to 480 CM3, provides flexibility to handle a wide range of bottle weights and resin grades.<\/p>\n<\/div>\n

\n

2. Proces rozci\u0105gania<\/h3>\n

After injection molding, the preform is removed from the injection mold and undergoes controlled initial cooling and shaping while retaining thermal energy from the molding stage. The preform is then transferred to the stretching station and reheated to a temperature suitable for molecular orientation. Once the heating is completed, the stretch rod elongates the preform longitudinally at a precisely controlled speed, preparing the molecular structure for the blow process. This axial stretching aligns polymer chains in the longitudinal direction, which is a prerequisite for achieving the biaxial orientation that gives ISBM bottles their superior mechanical and optical properties. During this process, careful control of cooling time and heating temperature is essential to ensure the dimensional stability and surface quality of the plastic products.<\/p>\n<\/div>\n

\n

3. Proces dmuchania<\/h3>\n

After stretching, the preform is placed in the blowing mold, and compressed air at 2.0 to 3.5 MPa is introduced through the blow pin, delivered by the American Parker high-pressure valve for precise, consistent air flow. The compressed air expands the softened preform, forcing it against the inner wall of the blow mold to form the predetermined bottle shape outline. The 250KN blowing clamping force (single side) ensures the mold halves remain firmly closed throughout this high-pressure inflation phase. This step is crucial to the final shape, wall thickness uniformity, and structural integrity of the plastic bottle. It is necessary to control parameters such as blow pressure and mold temperature in real time to ensure that the geometry and dimensions of the finished products meet precise specifications.<\/p>\n<\/div>\n

\n

4. Molding and Cooling Process<\/h3>\n

After blowing, the bottle needs to be cooled and solidified within the mold. Chilled water circulates through the cooling channels in the mold walls at 0.4 to 0.6 MPa pressure, rapidly extracting heat from the bottle body to allow the plastic material to solidify and maintain its accurate shape. This achieves the required surface finish and dimensional accuracy. At this stage, it is necessary to control the uniformity, speed, and duration of cooling, and the mold temperature should be kept within the 20 to 25 degree Celsius range for the oil cooler water system. Proper cooling control directly improves both the quality of the bottle and overall production efficiency. Once the bottle is fully solidified, the servo-driven take-out system removes it from the mold with a 175mm stroke, completing one full cycle of the\u00a0injection blow molding machine.<\/p>\n<\/div>\n

\"Maszyna<\/p>\n