WPKSウォームギア減速機/ウォームギアボックス

WPKS worm gear reducers, part of the WP series worm gearboxes, are mechanical devices designed for efficient power transmission in various industrial applications. These reducers feature a worm (a screw-like gear) and a worm wheel, typically enclosed in a robust cast iron housing for durability in harsh environments. The WPKS worm gearbox is characterized by its compact structure, stable transmission, low vibration, and minimal noise, making it ideal for applications requiring high torque and low speed.

WPKS worm gear reducers, part of the WP series worm gearboxes, are mechanical devices designed for efficient power transmission in various industrial applications. These reducers feature a worm (a screw-like gear) and a worm wheel, typically enclosed in a robust cast iron housing for durability in harsh environments. The WPKS worm gearbox is characterized by its compact structure, stable transmission, low vibration, and minimal noise, making it ideal for applications requiring high torque and low speed. It supports versatile mounting options, with input configurations like solid shaft or IEC B5/B14 motor flanges and output options including solid or hollow shafts.

The WPKS worm gear speed reducer offers gear ratios from 1/10 to 1/60, providing significant speed reduction and torque multiplication. Commonly used in industries like plastics, metallurgy, mining, and chemical processing, these reducers may include self-locking capabilities under specific conditions, enhancing safety by preventing reverse rotation. High-quality materials, such as tin bronze worm gears and hardened steel worms, ensure longevity and reliability.

WPKS Worm Gear Speed Reducer

WPKS Worm Gear Reducer Specifications

製品名: WPKS Worm Gearbox/ Worm Gear Speed Reducer
モデル: WPKS
サイズ: 40,50,60,70,80,100,120,135,155,175,200,250
比率: 1:10,15,20,25,30,40,50,60
色: Blue/Green/Black/Customized
材料: ハウジング:ダイキャスト鉄鋳物
Worm Gear: Copper9-4
Shaft: chromium steel 45#
Packing: Carton and Plywood Case
ベアリング: C&U/SKF/HRB, or on customer request
シール: NAK/SKF/KSK, or on customer request
Warranty: one year
入力電力: 0.18kW~15kW
潤滑剤: Synthetic & Mineral
Usage: Plastics, metallurgy, beverages, mining, lifting and transportation, chemical construction, and so on.

WPKS Worm Gearbox Dimensions

WPKS Worm Gearbox Dimensions

Model 比率 AB B CC H LL M E F G Z
40 1/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
143 87 85 40 141 60 90 100 70 80 13 10
50 175 108 105 50 180 80 120 140 95 110 15 11
60 198 120 110 60 207 90 130 150 105 120 20 11
70 231 140 130 70 238 105 150 190 115 150 25 15
80 261 160 150 80 270 120 170 220 135 180 25 15
100 322 190 160 100 331 150 190 260 155 220 25 15
120 371 219 175 120 423 180 230 320 180 260 30 18
135 422 249 200 135 482 215 250 350 200 290 30 18
147 438 262 210 147 460 123 250 350 200 280 32 18
155 497 295 256 155 495 235 280 390 220 320 38 20
175 534 314 282 175 541 260 310 430 250 350 40 20
200 580 342 320 200 594 290 360 480 290 390 42 22
250 705 420 400 250 800 350 460 560 380 480 45 28
Input hole Output shaft 重さ
HS あなた T×V S W×Y (kg)
25 12 4×2.5 16 6×18.8 4
35 12 4×2.5 20 6×22.8 7
40 15 5×3 25 8×28.3 10.5
40 18 5×3 30 8×33.3 14.5
50 22 7×4 35 10×38.3 22
60 25 7×4 40 12×43.3 36
65 30 7×4 45 14×48.8 63
75 35 10×4.5 60 18×64.4 80
85 40 12×5 70 20×74.9 114
85 45 14×5.5 80 22×85.4 150
95 50 14×5.5 85 22×90.4 218
110 60 18×7 110 28×9 365

WPKS Worm Reducer Gearbox Part Structure

Worm Gearbox Part Structure

1 Frame 13 O Ring
2 Worm Wheel 14 O Ring
3 ウォームシャフト 15 Oil Hole Cover
4 出力軸 16 Pin
5 Output Shaft Cover 17 Oil Guage
6 Output Shaft Cover 18 Oil Plug
7 Input Shaft Cover 19 Key
8 Input Shaft Cover 20 Key
9 Bearing 21 Key
10 Bearing 22 Intl.hex Screw
11 Oil Seal 23 Intl.hex Screw
12 Oil Seal 24 Shim

WPKS Worm Gear Speed Reducer Features

1. Compact and Robust Design
The WPKS worm gear speed reducer features a compact structure crafted from high-strength cast iron. This design ensures durability and resistance to wear in demanding industrial environments. Its small footprint allows for easy integration into various machinery setups, optimizing space without compromising performance.

2. High Torque and Low-Speed Output
Engineered for high torque transmission, the worm drive gearbox excels in applications requiring substantial power at reduced speeds. With gear ratios ranging from 1/10 to 1/60, it delivers precise speed reduction, making it ideal for heavy-duty tasks in industries like mining and metallurgy.

3. Low Noise and Vibration
The WPKS worm gear reducer incorporates precision-engineered components, including a hardened steel worm and tin bronze worm wheel. This combination minimizes vibration and noise during operation, ensuring a quieter workplace. The smooth transmission enhances operational efficiency and reduces wear on mechanical components.

4. Versatile Mounting and Configuration Options
Offering flexible installation, the worm reducer gearbox supports multiple mounting positions and configurations. Input options include solid shafts or IEC B5/B14 motor flanges, while output shafts can be solid or hollow. This versatility accommodates diverse industrial applications and machinery requirements.

5. Self-Locking Capability
Under specific conditions, the right angle worm gear reducer provides self-locking functionality, preventing reverse rotation. This feature enhances safety in applications where back-driving could pose risks, such as in conveyor systems or hoisting equipment, ensuring stable and secure operation.

6. High Durability and Longevity
Constructed with premium materials like tin bronze and hardened steel, the WPKS worm drive reduction gearbox is built for long-term reliability. Its robust housing protects internal components from environmental stressors, reducing maintenance needs and extending service life in industries like plastics and chemical processing.

WPKS Worm Gear Reducer

WPKS Worm Reducer Gearbox Applications

1. Plastics Industry
The WPKS worm reducer gearbox is widely used in plastic processing equipment such as extrusion machines, injection molding machines, and blow molding machines. Its ability to provide precise torque control and stable speed reduction ensures accurate and consistent operation, improving product quality and production efficiency in this demanding sector.

2. Metallurgy and Steel Industry
In metallurgy applications, such as rolling mills, furnaces, and material handling systems, the worm drive gearbox is valued for its durability and capacity to handle high torque loads. It ensures reliable performance in extreme conditions involving high temperatures, heavy vibrations, and continuous operation.

3. 鉱業および採石業
The WPKS worm gear reducer is essential in mining equipment like conveyors, crushers, and screening machines. Its robust construction and self-locking capabilities enhance safety and efficiency, even in harsh environments with abrasive materials, making it ideal for heavy-duty tasks in the mining industry.

4. Chemical and Pharmaceutical Processing
In the chemical and pharmaceutical industries, the worm and wheel gearbox plays a crucial role in mixers, agitators, and pumps. Its ability to operate quietly with precise speed reduction ensures the controlled mixing and processing of sensitive materials, meeting stringent production and safety standards.

5. Food and Beverage Industry
The WPKS worm gear speed reducer is used in food processing equipment such as conveyors, packaging machines, and dough mixers. Its smooth operation, low noise levels, and ability to handle heavy loads ensure hygienic and efficient production processes, adhering to strict industry regulations.

6. Material Handling Systems
The worm reduction gearbox is integral to material handling systems, including conveyor belts, hoists, and automated storage systems. Its versatility in mounting configurations and ability to deliver high torque at low speeds make it a reliable choice for efficient and safe material movement.

Worm Gearbox for Plastic and Rubber Machinery Worm Gearbox for Metallurgy Industry
プラスチックおよびゴム機械用ウォームギアボックス 冶金産業向けウォームギアボックス
Worm Gearbox for Mining and Quarrying Industry Worm Gearbox for Food and Beverage Industry
鉱業および採石業向けウォームギアボックス 食品・飲料業界向けウォームギアボックス

WPKS Worm Gear Reducer Maintenance Tips

  1. Regular Lubrication and Oil Checks
    Consistently monitor and maintain the lubrication levels in the gearbox to ensure smooth operation and prevent premature wear. Use the manufacturer-recommended lubricants and replace oil periodically to avoid contamination that could damage the worm and worm wheel components.
  2. Inspect for Wear and Tear
    Regularly inspect the gearbox for signs of wear, such as worn-out gears, damaged seals, or loose bolts. Early detection of these issues allows for timely repairs, preventing further damage and ensuring the reducer continues to operate efficiently.
  3. Monitor Operating Temperature
    Keep an eye on the gearbox's operating temperature to avoid overheating, which can cause lubrication breakdown and damage internal components. Ensure proper ventilation around the reducer and address any unusual temperature spikes promptly to prevent long-term damage.
  4. Check for Vibration and Noise
    Unusual vibration or noise during operation can indicate misalignment, internal damage, or inadequate lubrication. Regularly check for these signs and address issues immediately by inspecting the mounting, alignment, and internal components to maintain the gearbox's smooth and quiet performance.
  5. Ensure Proper Alignment and Mounting
    Verify that the worm gear reducer is correctly aligned with the connected machinery and securely mounted. Misalignment can lead to increased wear and reduced efficiency, so ensure the input and output shafts are properly aligned and fastened.
  6. Clean and Protect the Gearbox
    Keep the worm gear reduction gearbox clean and free from dirt, dust, and debris that could affect its performance. Protect the reducer from exposure to corrosive substances or excessive moisture, which could lead to rust and degradation of the housing and internal components.
Worm Gear Reducer Maintenance

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