Riduttori a vite senza fine/riduttori a vite senza fine WPWDKA

The WPWDKA worm gear reducer, also known as a worm gearbox, is a high-efficiency mechanical device designed for industrial transmission applications, offering robust torque output and compact design. It features a cast iron housing for durability, a worm gear (typically made of tin bronze for wear resistance), and a worm (crafted from heat-treated 45# steel) as the core transmission components. The WPWDKA worm gearbox integrates a universal worm reducer with a motor flange and a shaft hole output, with the input shaft positioned in the lower part of the gearbox.

The WPWDKA worm gear reducer, also known as a worm gearbox, is a high-efficiency mechanical device designed for industrial transmission applications, offering robust torque output and compact design. It features a cast iron housing for durability, a worm gear (typically made of tin bronze for wear resistance), and a worm (crafted from heat-treated 45# steel) as the core transmission components. The WPWDKA worm gearbox integrates a universal worm reducer with a motor flange and a shaft hole output, with the input shaft positioned in the lower part of the gearbox.

This configuration supports versatile mounting options, including horizontal or vertical orientations, and is compatible with standard IEC motors via B5 or B14a flanges. Available in frame sizes from 40 to 250 mm with center distances of 40–250 mm, it offers reduction ratios from 1/10 to 1/60, ensuring high torque and stable, low-noise operation. Its self-locking capability under certain conditions eliminates the need for additional braking devices, making it ideal for applications in conveying equipment, food processing, metallurgy, and chemical industries. The WPWDKA worm gear speed reducer’s compact structure, high load capacity, and minimal vibration enhance its reliability and longevity in demanding environments.

Riduttore di velocità a vite senza fine WPWDKA

WPWDKA Worm Gear Reducer Specifications

Tipo:WPWDKA Worm Gearbox/ Worm Gear Speed Reducer
Modello:40,50,60,70,80,100,120,135,155,175,200,250
Rapporto:10,15,20,25,30,40,50,60
Colore:Blu/Verde/Nero/Personalizzato
Materiale:Alloggiamento: ghisa pressofusa
Ingranaggio a vite senza fine: Rame-9-4#
Vite senza fine: 20CrMn Ti con cementazione e tempra, durezza superficiale 56-62HRC
Albero: acciaio al cromo-45#
Imballaggio:Scatola e cassa di legno
Cuscinetto:C&U/SKF/HRB, o su richiesta del cliente
Foca:NAK/SKF/KSK, o su richiesta del cliente
Garanzia:12 mesi
Potenza in ingresso:0,12 kW~15 kW
Usi:Plastica, metallurgia, bevande, estrazione mineraria, sollevamento e trasporto, edilizia chimica e così via.
Flangia IEC:B5
Lubrificante:Sintetico e minerale

WPWDKA Worm Gearbox Dimensions

WPWDKA Worm Gearbox Dimensions

ModelloPotenza in ingresso (kW)RapportoUNABBBCorrente alternataA.CCCHLLLHMNEFGZ
400.121/5
1/10
1/20
1/25
1/30
1/40
1/50
1/60
13575859561404560135100130801101010
500.181518310511168505080165120140951101512
600.3716791110127766060931951301501051201812
700.37200
202
109
111
1301528670731082331501901151501815
800.75
1.5
22512515016910280831232681702201351801815
1001.52801481692161171001001503301902701552202015
1202.2
2.2
3331811902561241201201803952303201802602518
1353.0
4.0
3752022102961471351352154552503502002903018
1555.54482472533451851551352354932803802203203221
1755.5
7.5
4812622553741921751602605583104102503503721
2007.55432853194122302001752906203554452903904524
25011.0
15.0
6153303855002852502003507504605603804805028
FlangiaForo di ingressoAlbero di uscitaPeso
LALIBBRELCLELZQTuT×VSW×Y(kW)
115951404M831114×12.8166×18.85
115951404M831114×12.8206×22.88
1301101604M833145×16.3258×28.312.5
1301101604M840145×16.3308×33.317
1651302004.5M1048196×21.83510×38.326
1651302004.5M1052248×27.34012×43.341.5
2151802505M1263288×31.34514×48,860
2151802505M1263288×31.36018×64.490
2652303005M12833810×41.37020×74,9118
2652303005M12833810×41.38022×85.4167
3002503506M161144212×45.38522×90.4237
3002503506M161144212×45.311028×116,4395

WPWDKA Worm Reducer Gearbox Part Structure

Struttura della parte del riduttore a vite senza fine

1Telaio13O-ring
2Ruota elicoidale14O-ring
3Albero a vite senza fine15Coperchio del foro dell'olio
4Albero di uscita16Spillo
5Copertura dell'albero di uscita17Indicatore dell'olio
6Copertura dell'albero di uscita18Tappo dell'olio
7Copertura dell'albero di ingresso19Chiave
8Copertura dell'albero di ingresso20Chiave
9Cuscinetto21Chiave
10Cuscinetto22Vite esagonale internazionale
11Guarnizione dell'olio23Vite esagonale internazionale
12Guarnizione dell'olio24Spessore

WPWDKA Worm Drive Gearbox Benefits

1. Elevata coppia in uscita ed efficienza
The WPWDKA worm drive gearbox delivers exceptional torque for heavy-duty applications like conveyors and mixers. Its optimized worm and gear design ensures efficient power transmission, reducing energy loss and enhancing performance in industrial settings with demanding load requirements.

2. Compact and Versatile Design
With a compact structure, the worm gear reducers fit into space-constrained setups. Available in frame sizes from 40 to 250 mm, it supports multiple mounting options (horizontal or vertical), making it adaptable for diverse applications in industries like food processing and metallurgy.

3. Durable and Reliable Construction
Built with a cast iron housing and tin bronze worm gear, the WPWDKA worm reducer gearboxes offer superior durability. The heat-treated 45# steel worm ensures wear resistance, providing long-term reliability even in harsh environments, minimizing maintenance needs and extending operational lifespan.

4. Self-Locking Capability
The worm gear speed reducers' worm gear design provides self-locking under specific conditions, preventing back-driving without additional braking systems. This feature enhances safety and reduces system complexity, making it ideal for applications requiring precise positioning or load holding, such as lifting equipment.

5. Low Noise and Smooth Operation
Engineered for minimal vibration and noise, the WPWDKA worm reduction gearbox ensures quiet performance. Precision machining of the worm and gear components reduces friction and wear, creating a smooth operation that improves workplace comfort and maintains efficiency in continuous-use applications.

6. Wide Range of Ratios and Compatibility
Offering reduction ratios from 1/10 to 1/60, the worm gear reducers meet varied speed and torque needs. Its compatibility with standard IEC motors via B5 or B14a flanges simplifies integration, providing flexibility for industries like chemical processing and material handling.

WPWDKA Worm Gear Reducer

Applications of WPWDKA Worm Reducer Gearbox

1. Sistemi di trasporto
The WPWDKA worm reducer gearbox is widely used in conveyor systems for material handling in industries like mining and logistics. Its high torque output and self-locking feature ensure reliable movement of heavy loads, enhancing efficiency and safety in continuous operations.

2. Food Processing Equipment
In food processing, the worm gear speed reducer drives machinery like mixers and grinders. Its compact design fits tight spaces, while the durable cast iron housing resists corrosion. The low-noise operation and precise speed control maintain consistent performance in hygiene-sensitive environments.

3. Metallurgical Machinery
The WPWDKA worm drive gearboxes support metallurgical applications, such as rolling mills and presses. Its robust construction withstands high loads and harsh conditions, while the wide range of reduction ratios allows precise torque adjustments, ensuring optimal performance in metal-forming processes.

4. Chemical Industry
In chemical plants, the worm gear gearboxes power agitators and pumps. Its self-locking capability prevents unintended movement, enhancing safety. The gearbox’s compatibility with IEC motors and high load capacity make it ideal for handling viscous materials under demanding operational conditions.

5. Packaging Machinery
The WPWDKA worm and wheel gearbox is integral to packaging equipment like sealing and labeling machines. Its smooth, low-vibration operation ensures precision, while the versatile mounting options allow integration into various setups, improving throughput and reliability in high-speed packaging lines.

6. Lifting and Hoisting Equipment
For cranes and hoists, the right angle worm gearbox provides high torque and self-locking features to secure heavy loads. Its durable worm gear design ensures stable performance under variable loads, making it suitable for construction and warehouse lifting applications.

Riduttore a vite senza fine per attrezzature di trasportoRiduttore a vite senza fine per l'industria alimentare e delle bevande
Riduttore a vite senza fine per attrezzature di trasportoRiduttore a vite senza fine per l'industria alimentare e delle bevande
Riduttore a vite senza fine per l'industria dell'imballaggioRiduttore a vite senza fine per l'industria chimica
Riduttore a vite senza fine per l'industria dell'imballaggioRiduttore a vite senza fine per l'industria chimica

Select the Right WPWDKA Worm Gearbox for Your Needs

  • Determine the Required Torque and Load Capacity
    Evaluate the torque requirements of your application and ensure the selected gearbox can handle the load. The worm gearbox offers various sizes and reduction ratios, making it essential to match the torque output to your operational needs.
  • Select the Appropriate Reduction Ratio
    The gearbox’s reduction ratio determines the speed and torque output. Depending on whether your application requires high-speed rotation or increased torque, choose a ratio between 1/10 and 1/60 to ensure optimal performance for your specific machinery or workflow.
  • Consider Mounting Orientation and Space Constraints
    Assess the available installation space and your preferred mounting orientation. The worm reduction gearbox supports horizontal and vertical mounting, making it suitable for compact or uniquely configured setups. Ensure the chosen model fits seamlessly into your system without requiring major modifications.
  • Check Compatibility with Motor Types
    Ensure that the gearbox is compatible with your motor type. The WPWDKA worm gearbox supports standard IEC motors via B5 or B14a flanges. Verify the flange type and motor specifications to ensure proper alignment and efficient power transmission.
  • Evaluate Environmental Conditions and Material Durability
    If your application operates in harsh conditions, such as exposure to chemicals, heat, or moisture, choose a gearbox with durable materials like cast iron housing and tin bronze gears. This ensures long-lasting performance and resistance to wear and environmental damage.
  • Account for Noise and Vibration Requirements
    For applications where noise and vibration levels are critical, such as food processing or indoor operations, select a worm gearbox reducer model known for smooth and quiet performance. Precision machining ensures minimal noise, making it ideal for sensitive environments or prolonged use.

WPWDKA Worm Drive Gearbox

Informazioni aggiuntive

A cura di

Yjx