Reducer Roda Gigi Cacing/Kotak Gigi Cacing WPWT

WPWT worm gear reducers, part of the renowned WP series worm gearboxes, are highly efficient and compact mechanical devices engineered for reliable power transmission in various industrial applications. These reducers employ a worm (a screw-like gear) and a worm wheel (a spur-like gear) to deliver substantial speed reduction and torque multiplication, with single-stage ratios typically ranging from 5:1 to 60:1, or up to 10,000:1 in double reduction setups. The WPWT worm gearbox stands out with its robust design, featuring a durable cast iron housing, a hardened 45# steel worm for superior strength, and a tin bronze worm wheel to enhance wear resistance.

WPWT worm gear reducers, part of the renowned WP series worm gearboxes, are highly efficient and compact mechanical devices engineered for reliable power transmission in various industrial applications. These reducers employ a worm (a screw-like gear) and a worm wheel (a spur-like gear) to deliver substantial speed reduction and torque multiplication, with single-stage ratios typically ranging from 5:1 to 60:1, or up to 10,000:1 in double reduction setups. The WPWT worm gearbox stands out with its robust design, featuring a durable cast iron housing, a hardened 45# steel worm for superior strength, and a tin bronze worm wheel to enhance wear resistance.

Designed for maximum versatility, they support multiple mounting options (horizontal or vertical) and configurations, including solid or hollow output shafts, as well as IEC B5/B14 motor flanges for seamless integration. These worm gear speed reducers are prized for their low noise, minimal vibration, and self-locking ability at higher ratios (5:1 to 60:1), reducing the need for additional braking systems. Ideal for use in compact spaces, they are commonly utilized in industries such as manufacturing, elevators, mining, and conveyor systems, where precision and durability are critical.

Pengurang Kecepatan Gigi Cacing WPWT

WPWT Worm Gear Reducer Specifications

Jenis:WPWT Worm Gearbox/ Worm Gear Speed Reducer
Model:40,50,60,70,80,100,120,135,155,175,200,250
Perbandingan:10,15,20,25,30,40,50,60
Warna:Biru/Hijau/Hitam/Disesuaikan
Bahan:Casing: Besi cor
Roda Gigi Cacing: Tembaga-9-4#
Cacing: 20CrMn Ti dengan karburisasi dan pendinginan, kekerasan permukaan 56-62HRC
Poros: baja kromium-45#
Sedang mengemas:Karton dan Kotak Kayu
Bantalan:C&U/SKF/HRB, atau atas permintaan pelanggan.
Segel:NAK/SKF/KSK, atau atas permintaan pelanggan
Jaminan:12 Bulan
Daya Masukan:0,12 kW~15 kW
Penggunaan:Plastik, metalurgi, minuman, pertambangan, pengangkatan dan transportasi, konstruksi kimia, dan sebagainya.
Flensa IEC:B5
Pelumas:Sintetis & Mineral

WPWT Worm Gearbox Dimensions

WPWT Worm Gearbox Dimensions

ModelPerbandinganABBBCCIIMNEE1E2GZ
401/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
87744063901877072971210
5010897507012022695901101412
6012011260801302571051021291512
7014013170951503051151201552015
80160142801051703501351401802015
1001901691001351904101551652152215
1202191901201602304941801952552518
1352492101351852505592002302853018
1552952521552202756052202503053521
1753142551752403106752502733484021
2003423192002803607492903053904024
2504203852503154609203803754754528
Poros masukanPoros keluaranBerat
SMAUT×VLSSW×V(kg)
25124×2,528145×35
30124×2,540175×38
40155×350227×411
40185×360287×415.5
50227×4653210×4,524
50257×4753810×4,538
65307×4854512×4,556
753510×4,5955516×684
854012×51106018×7129
854514×5,51106518×7157
955014×5,51257020×7,5224
1106018×71559025×9374

WPWT Worm Reducer Gearbox Part Structure

Struktur Bagian Gearbox Cacing

1Bingkai13Cincin O
2Roda Cacing14Cincin O
3Poros Cacing15Penutup Lubang Oli
4Poros Keluaran16Pin
5Penutup Poros Keluaran17Pengukur Oli
6Penutup Poros Keluaran18Sumbat Oli
7Penutup Poros Input19Kunci
8Penutup Poros Input20Kunci
9Bantalan21Kunci
10Bantalan22Sekrup segi enam internasional
11Segel Oli23Sekrup segi enam internasional
12Segel Oli24Shim

WPWT Worm Gear Speed Reducer Parts

  • Poros Cacing
    The worm shaft is a screw-like component made from hardened 45# steel. It engages the worm wheel to transmit power and achieve high gear reduction ratios. Its precise machining ensures smooth operation, durability, and efficient torque transfer in compact industrial applications.
  • Roda Gigi Cacing
    Constructed from tin bronze, the worm gear is a spur-like gear that meshes with the worm shaft. Its robust material resists wear and corrosion, ensuring longevity. This component enables high torque output and smooth power transmission in demanding mechanical systems.
  • Housing
    The cast iron housing provides structural integrity and durability. It encases all internal components, protecting them from environmental factors. Its rigid design minimizes vibration and noise, while offering versatile mounting options for horizontal or vertical installations in various industrial setups.
  • Poros Keluaran
    Available in solid or hollow configurations, the output shaft transfers torque to driven equipment. Made from high-strength steel, it ensures reliable power delivery. Its design supports customization, accommodating different coupling methods for seamless integration into diverse machinery applications.
  • Input Flange
    The input flange, typically conforming to IEC B5 or B14 standards, facilitates easy motor connection. Crafted from durable materials, it ensures secure alignment and efficient power transfer. This component enhances the reducer’s compatibility with various motor types in industrial systems.
  • Bearings
    High-quality bearings support the worm shaft and worm wheel, reducing friction and wear. They ensure smooth rotation and precise alignment, enhancing efficiency and extending service life. These components are critical for maintaining performance under high loads in continuous operations.
  • Seals
    Oil seals prevent lubricant leakage and protect internal components from contaminants. Made from durable rubber or synthetic materials, they ensure reliable sealing under varying temperatures and pressures. This maintains optimal lubrication, enhancing the reducer’s efficiency and longevity in harsh environments.

Komponen Reducer Roda Gigi Cacing Seri WP

WPWT Worm Gearbox Application Industry

  1. Manufacturing Industry
    WPWT worm gearboxes are widely used in manufacturing processes, such as assembly lines, machine tools, and automated systems. Their ability to provide high torque, precise speed reduction, and compact design makes them ideal for controlling machinery in confined spaces.
  2. Elevator and Lifting Systems
    These worm gear reducers are commonly employed in elevators, hoists, and lifting equipment due to their self-locking capabilities at higher gear ratios. This feature enhances safety by preventing reverse motion, ensuring secure lifting and lowering of loads in vertical applications.
  3. Sistem Konveyor
    WPWT worm gear speed reducers are essential in conveyor systems used in industries like logistics, mining, and agriculture. They ensure smooth and efficient torque transmission, enabling the precise movement of materials over long distances while withstanding continuous operation and varying load conditions.
  4. Industri Tekstil
    In the textile industry, worm reducer gearboxes are used in spinning, weaving, and dyeing machines. Their low-noise operation, compact size, and ability to handle high torque make them suitable for maintaining the precision and efficiency required in textile production processes.
  5. Industri Makanan dan Minuman
    These worm drive gearboxes play a vital role in food processing equipment, such as mixers, packaging machines, and conveyor belts. Their reliability, durability, and ability to operate in compact spaces make them ideal for maintaining consistent production in hygienic and demanding environments.
  6. Mining and Heavy Equipment
    WPWT worm and wheel gearboxes are utilized in mining equipment such as crushers, grinders, and bulk material handling systems. Their robust design and ability to handle heavy loads ensure reliable performance in harsh environments, where durability and efficiency are critical.
Gearbox Cacing untuk Industri Pertambangan dan PenggalianGearbox Cacing untuk Industri Makanan dan Minuman
Gearbox Cacing untuk Industri Pertambangan dan PenggalianGearbox Cacing untuk Industri Makanan dan Minuman
Gearbox Cacing untuk Industri TekstilGearbox Cacing untuk Industri Kimia
Gearbox Cacing untuk Industri TekstilGearbox Cacing untuk Industri Kimia

WPWT Worm Gear Reducer Advantages

  • Transmisi Torsi Tinggi
    WPWT worm gear reducers offer excellent torque multiplication, making them suitable for applications requiring high torque output. This capability ensures efficient power transmission in heavy-duty machinery, enabling reliable performance even under demanding load conditions and continuous operation.
  • Desain Ringkas dan Hemat Ruang
    The compact structure of worm gearbox reducers allows them to fit into tight spaces, making them ideal for industries with limited installation room. Their small footprint ensures easy integration into existing systems without compromising performance or efficiency in power transmission.
  • Durability and Long Service Life
    Built with a cast iron housing, hardened steel worm, and tin bronze worm wheel, WPWT worm drive reduction gearboxes are highly durable and resistant to wear. This robust construction ensures long service life, even in harsh operating environments with heavy loads and frequent use.
  • Tingkat Kebisingan dan Getaran Rendah
    Worm gearboxes operate with minimal noise and vibration, enhancing the comfort and safety of the working environment. This feature is particularly useful in industries where quiet operation is essential, such as food processing and textile manufacturing.
  • Self-Locking Functionality
    At higher gear ratios, worm reducer gearboxes exhibit self-locking capabilities, preventing reverse motion without the need for additional brakes. This feature is valuable in applications like elevators and lifting systems, where safety and reliability are critical requirements.
  • Versatile Mounting and Customization
    WPWT worm drive gearboxes offer flexible mounting options, including horizontal and vertical installations, as well as solid or hollow output shafts. With motor flanges compatible with IEC B5/B14 standards, they can be easily customized to meet diverse industrial application needs.

WPWT Worm Gear Reducer

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