Reductores de engranajes helicoidales WPWT/Caja de engranajes helicoidales

WPWT worm gear reducers, part of the renowned WP series worm gearboxes, are highly efficient and compact mechanical devices engineered for reliable power transmission in various industrial applications. These reducers employ a worm (a screw-like gear) and a worm wheel (a spur-like gear) to deliver substantial speed reduction and torque multiplication, with single-stage ratios typically ranging from 5:1 to 60:1, or up to 10,000:1 in double reduction setups. The WPWT worm gearbox stands out with its robust design, featuring a durable cast iron housing, a hardened 45# steel worm for superior strength, and a tin bronze worm wheel to enhance wear resistance.

WPWT worm gear reducers, part of the renowned WP series worm gearboxes, are highly efficient and compact mechanical devices engineered for reliable power transmission in various industrial applications. These reducers employ a worm (a screw-like gear) and a worm wheel (a spur-like gear) to deliver substantial speed reduction and torque multiplication, with single-stage ratios typically ranging from 5:1 to 60:1, or up to 10,000:1 in double reduction setups. The WPWT worm gearbox stands out with its robust design, featuring a durable cast iron housing, a hardened 45# steel worm for superior strength, and a tin bronze worm wheel to enhance wear resistance.

Designed for maximum versatility, they support multiple mounting options (horizontal or vertical) and configurations, including solid or hollow output shafts, as well as IEC B5/B14 motor flanges for seamless integration. These worm gear speed reducers are prized for their low noise, minimal vibration, and self-locking ability at higher ratios (5:1 to 60:1), reducing the need for additional braking systems. Ideal for use in compact spaces, they are commonly utilized in industries such as manufacturing, elevators, mining, and conveyor systems, where precision and durability are critical.

Reductor de velocidad de engranaje helicoidal WPWT

WPWT Worm Gear Reducer Specifications

Tipo:WPWT Worm Gearbox/ Worm Gear Speed Reducer
Modelo:40,50,60,70,80,100,120,135,155,175,200,250
Relación:10,15,20,25,30,40,50,60
Color:Azul/Verde/Negro/Personalizado
Material:Carcasa: fundición de hierro a presión
Engranaje helicoidal: cobre-9-4#
Gusano: 20CrMn Ti con carburación y temple, dureza superficial de 56-62HRC
Eje: acero cromado-45#
Embalaje:Caja de cartón y madera
Cojinete:C&U/SKF/HRB, o a petición del cliente
Sello:NAK/SKF/KSK, o a petición del cliente
Garantía:12 meses
Potencia de entrada:0,12 kW ~ 15 kW
Usos:Plásticos, metalurgia, bebidas, minería, elevación y transporte, construcción química, etc.
Brida IEC:B5
Lubricante:Sintético y mineral

WPWT Worm Gearbox Dimensions

WPWT Worm Gearbox Dimensions

ModeloRelaciónABCAMA Y DESAYUNOCCLLMETROnortemiE1E2GRAMOZ
401/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
87744063901877072971210
5010897507012022695901101412
6012011260801302571051021291512
7014013170951503051151201552015
80160142801051703501351401802015
1001901691001351904101551652152215
1202191901201602304941801952552518
1352492101351852505592002302853018
1552952521552202756052202503053521
1753142551752403106752502733484021
2003423192002803607492903053904024
2504203852503154609203803754754528
Eje de entradaEje de salidaPeso
Escuela secundariaUTelevisiónLSSW×V(kilogramos)
25124×2.528145×35
30124×2.540175×38
40155×350227×411
40185×360287×415.5
50227×4653210×4.524
50257×4753810×4.538
65307×4854512×4,556
753510×4.5955516×684
854012×51106018×7129
854514×5,51106518×7157
955014×5,51257020×7,5224
1106018×71559025×9374

WPWT Worm Reducer Gearbox Part Structure

Estructura de la pieza de la caja de engranajes helicoidales

1Marco13Junta tórica
2Rueda helicoidal14Junta tórica
3Eje sin fin15Tapa del orificio de aceite
4Eje de salida16Alfiler
5Cubierta del eje de salida17Indicador de aceite
6Cubierta del eje de salida18Tapón de aceite
7Cubierta del eje de entrada19Llave
8Cubierta del eje de entrada20Llave
9Cojinete21Llave
10Cojinete22Tornillo hexagonal internacional
11Sello de aceite23Tornillo hexagonal internacional
12Sello de aceite24Calce

WPWT Worm Gear Speed Reducer Parts

  • Eje sin fin
    The worm shaft is a screw-like component made from hardened 45# steel. It engages the worm wheel to transmit power and achieve high gear reduction ratios. Its precise machining ensures smooth operation, durability, and efficient torque transfer in compact industrial applications.
  • Engranaje helicoidal
    Constructed from tin bronze, the worm gear is a spur-like gear that meshes with the worm shaft. Its robust material resists wear and corrosion, ensuring longevity. This component enables high torque output and smooth power transmission in demanding mechanical systems.
  • Alojamiento
    The cast iron housing provides structural integrity and durability. It encases all internal components, protecting them from environmental factors. Its rigid design minimizes vibration and noise, while offering versatile mounting options for horizontal or vertical installations in various industrial setups.
  • Eje de salida
    Available in solid or hollow configurations, the output shaft transfers torque to driven equipment. Made from high-strength steel, it ensures reliable power delivery. Its design supports customization, accommodating different coupling methods for seamless integration into diverse machinery applications.
  • Brida de entrada
    The input flange, typically conforming to IEC B5 or B14 standards, facilitates easy motor connection. Crafted from durable materials, it ensures secure alignment and efficient power transfer. This component enhances the reducer’s compatibility with various motor types in industrial systems.
  • Aspectos
    High-quality bearings support the worm shaft and worm wheel, reducing friction and wear. They ensure smooth rotation and precise alignment, enhancing efficiency and extending service life. These components are critical for maintaining performance under high loads in continuous operations.
  • focas
    Oil seals prevent lubricant leakage and protect internal components from contaminants. Made from durable rubber or synthetic materials, they ensure reliable sealing under varying temperatures and pressures. This maintains optimal lubrication, enhancing the reducer’s efficiency and longevity in harsh environments.

Piezas del reductor de engranajes helicoidales de la serie WP

WPWT Worm Gearbox Application Industry

  1. Manufacturing Industry
    WPWT worm gearboxes are widely used in manufacturing processes, such as assembly lines, machine tools, and automated systems. Their ability to provide high torque, precise speed reduction, and compact design makes them ideal for controlling machinery in confined spaces.
  2. Elevator and Lifting Systems
    These worm gear reducers are commonly employed in elevators, hoists, and lifting equipment due to their self-locking capabilities at higher gear ratios. This feature enhances safety by preventing reverse motion, ensuring secure lifting and lowering of loads in vertical applications.
  3. Sistemas transportadores
    WPWT worm gear speed reducers are essential in conveyor systems used in industries like logistics, mining, and agriculture. They ensure smooth and efficient torque transmission, enabling the precise movement of materials over long distances while withstanding continuous operation and varying load conditions.
  4. Industria textil
    In the textile industry, worm reducer gearboxes are used in spinning, weaving, and dyeing machines. Their low-noise operation, compact size, and ability to handle high torque make them suitable for maintaining the precision and efficiency required in textile production processes.
  5. Food and Beverage Industry
    These worm drive gearboxes play a vital role in food processing equipment, such as mixers, packaging machines, and conveyor belts. Their reliability, durability, and ability to operate in compact spaces make them ideal for maintaining consistent production in hygienic and demanding environments.
  6. Mining and Heavy Equipment
    WPWT worm and wheel gearboxes are utilized in mining equipment such as crushers, grinders, and bulk material handling systems. Their robust design and ability to handle heavy loads ensure reliable performance in harsh environments, where durability and efficiency are critical.
Caja de engranajes helicoidales para la industria minera y de canterasCaja de engranajes helicoidales para la industria de alimentos y bebidas
Caja de engranajes helicoidales para la industria minera y de canterasCaja de engranajes helicoidales para la industria de alimentos y bebidas
Caja de engranajes helicoidales para la industria textilCaja de engranajes helicoidales para la industria química
Caja de engranajes helicoidales para la industria textilCaja de engranajes helicoidales para la industria química

WPWT Worm Gear Reducer Advantages

  • Transmisión de alto par
    WPWT worm gear reducers offer excellent torque multiplication, making them suitable for applications requiring high torque output. This capability ensures efficient power transmission in heavy-duty machinery, enabling reliable performance even under demanding load conditions and continuous operation.
  • Diseño compacto y que ahorra espacio
    The compact structure of worm gearbox reducers allows them to fit into tight spaces, making them ideal for industries with limited installation room. Their small footprint ensures easy integration into existing systems without compromising performance or efficiency in power transmission.
  • Durability and Long Service Life
    Built with a cast iron housing, hardened steel worm, and tin bronze worm wheel, WPWT worm drive reduction gearboxes are highly durable and resistant to wear. This robust construction ensures long service life, even in harsh operating environments with heavy loads and frequent use.
  • Low Noise and Vibration
    Worm gearboxes operate with minimal noise and vibration, enhancing the comfort and safety of the working environment. This feature is particularly useful in industries where quiet operation is essential, such as food processing and textile manufacturing.
  • Self-Locking Functionality
    At higher gear ratios, worm reducer gearboxes exhibit self-locking capabilities, preventing reverse motion without the need for additional brakes. This feature is valuable in applications like elevators and lifting systems, where safety and reliability are critical requirements.
  • Versatile Mounting and Customization
    WPWT worm drive gearboxes offer flexible mounting options, including horizontal and vertical installations, as well as solid or hollow output shafts. With motor flanges compatible with IEC B5/B14 standards, they can be easily customized to meet diverse industrial application needs.

WPWT Worm Gear Reducer

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