Kegelradgetriebe aus Edelstahl, Übersetzungsverhältnis 1:1 – 4:1, geradverzahntes System
Stainless steel bevel gears with ratios ranging from 1:1 to 4:1 in a straight-tooth system are mechanical components designed to transmit motion and torque between intersecting shafts, typically at a 90-degree angle. These gears feature straight teeth that are cut along the cone-shaped surface of the gear, enabling efficient power transfer while maintaining high precision and durability. The stainless steel bevel gears are suitable for demanding applications in industries such as food processing, marine, and chemical environments where hygiene and durability are critical.
Stainless steel bevel gears with ratios ranging from 1:1 to 4:1 in a straight-tooth system are mechanical components designed to transmit motion and torque between intersecting shafts, typically at a 90-degree angle. These gears feature straight teeth that are cut along the cone-shaped surface of the gear, enabling efficient power transfer while maintaining high precision and durability.
The 1:1 ratio means the input and output shafts rotate at the same speed, whereas ratios like 2:1, 3:1, or 4:1 allow for speed reduction or torque multiplication. Made from stainless steel, these bevel gears offer excellent corrosion resistance, strength, and longevity, making them suitable for demanding applications in industries such as food processing, marine, and chemical environments where hygiene and durability are critical.
Stainless Steel Bevel Gear Ratio 1:1
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| Modul | Nummer der Zähne | DA | D | ND | Deutschland - Polizei | L1 | L | S | B | BH7 | E | Drehmoment* | Gewicht |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | G | ||
| 1 | 16 | 17,4 | 16 | 14 | 7 | 10 | 11,2 | 8,7 | 4,0 | 5 | 16 | 0,06 | 9 |
| 1,5 | 16 | 26,1 | 24 | 20 | 11 | 15 | 17,3 | 14,1 | 5,1 | 8 | 25 | 0,19 | 32 |
| 2 | 16 | 34,8 | 32 | 25 | 11,5 | 18 | 20,7 | 16,4 | 6,8 | 10 | 31 | 0,46 | 66 |
| 2,5 | 16 | 43,7 | 40 | 30 | 10 | 21 | 23,8 | 16,8 | 11 | 10 | 35 | 1,1 | 120 |
| 3 | 16 | 52,4 | 48 | 40 | 12 | 24 | 27,7 | 18,2 | 15 | 10 | 40 | 2,0 | 240 |
| 4 | 16 | 70,0 | 64 | 50 | 11 | 29 | 32,9 | 21,0 | 19 | 20 | 50 | 4,8 | 420 |
Stainless Steel Bevel Gear Ratio 2:1
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| Modul | Nummer der Zähne | DA | D | ND | Deutschland - Polizei | L1 | L | S | B | BH7 | E | Drehmoment* | Gewicht |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | G | ||
| 1 | 15 | 17,4 | 15 | 13 | 6,5 | 11 | 11,9 | 7,6 | 5,0 | 5 | 22 | 0,08 | 10 |
| 1 | 30 | 30,6 | 30 | 20 | 9,0 | 13 | 15,1 | 13,1 | 5,0 | 5 | 20 | 0,16 | 40 |
| 1,5 | 15 | 26,1 | 22,5 | 18 | 6,5 | 13 | 14,8 | 8,4 | 7,6 | 8 | 30 | 0,27 | 26 |
| 1,5 | 30 | 45,9 | 45 | 30 | 12,0 | 18 | 20,7 | 17,6 | 7,6 | 10 | 28 | 0,54 | 124 |
| 2 | 15 | 33,7 | 30 | 20 | 7,5 | 22 | 23,0 | 10,9 | 14 | 10 | 40 | 0,78 | 58 |
| 2 | 30 | 61,8 | 60 | 40 | 12,0 | 24 | 27,2 | 21,9 | 14 | 15 | 35 | 1,56 | 312 |
| 2,5 | 15 | 42,2 | 37,5 | 30 | 15,6 | 31 | 33,3 | 18,6 | 17 | 10 | 55 | 1,6 | 160 |
| 2,5 | 30 | 77,3 | 75 | 50 | 10,0 | 24 | 28,1 | 21,6 | 17 | 15 | 38 | 3,2 | 530 |
| 3 | 15 | 50,6 | 45 | 30 | 11,5 | 33 | 35,4 | 16,4 | 22 | 10 | 60 | 2,8 | 270 |
| 3 | 30 | 92,8 | 90 | 50 | 10,0 | 26 | 30,7 | 22,3 | 22 | 20 | 42 | 5,6 | 750 |
| 4 | 15 | 67,5 | 60 | 40 | 10,0 | 38 | 41,0 | 16,9 | 28 | 20 | 75 | 6,0 | 410 |
| 4 | 30 | 123,8 | 120 | 60 | 15,0 | 33 | 39,4 | 28,8 | 28 | 25 | 55 | 12,0 | 1600 |
Stainless Steel Bevel Gear Ratio 3:1
| |
| Modul | Nummer der Zähne | DA | D | ND | Deutschland - Polizei | L1 | L | S | B | BH7 | E | Drehmoment* | Gewicht |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | G | ||
| 1 | 15 | 17,7 | 15 | 13 | 9,2 | 16 | 16,5 | 10,0 | 7,1 | 5 | 32 | 0,10 | 14 |
| 1 | 45 | 45,4 | 45 | 25 | 10 | 15 | 17,0 | 15,1 | 7,1 | 8 | 22 | 0,30 | 92 |
| 1,5 | 16 | 28,0 | 24 | 18 | 11 | 22 | 23,2 | 12,7 | 11,4 | 8 | 48 | 0,45 | 42 |
| 1,5 | 48 | 72,6 | 72 | 50 | 12 | 20 | 24,1 | 20,8 | 11,4 | 15 | 32 | 1,35 | 405 |
| 2 | 16 | 35,9 | 32 | 20 | 10 | 25 | 26,6 | 12,6 | 15 | 10 | 60 | 1,21 | 80 |
| 2 | 48 | 97,3 | 96 | 60 | 18 | 30 | 35,0 | 31,0 | 15 | 25 | 45 | 3,63 | 95 |
| 2,5 | 16 | 44,9 | 40 | 30 | 15 | 34 | 36,5 | 17,8 | 20 | 10 | 77 | 2,6 | 200 |
| 2,5 | 48 | 121,6 | 120 | 80 | 15 | 29 | 33,9 | 28,5 | 20 | 25 | 46 | 7,8 | 1600 |
| 3 | 16 | 53,9 | 48 | 40 | 12,5 | 36 | 38,3 | 15,0 | 25 | 15 | 86 | 4,6 | 310 |
| 3 | 48 | 145,9 | 144 | 70 | 18 | 34 | 38,7 | 32,0 | 25 | 30 | 53 | 13,8 | 2300 |
| 4 | 16 | 71,8 | 64 | 50 | 17 | 46 | 48,3 | 20,3 | 30 | 20 | 115 | 9,4 | 680 |
| 4 | 48 | 194,6 | 192 | 90 | 20 | 43 | 50,0 | 41,9 | 30 | 30 | 70 | 28,2 | 5700 |
Stainless Steel Bevel Gear Ratio 4:1
| |
| Modul | Nummer der Zähne | DA | D | ND | Deutschland - Polizei | L1 | L | S | B | BH7 | E | Drehmoment* | Gewicht |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | Ncm | G | ||
| 1 | 15 | 17,8 | 15 | 13 | 7,7 | 17,3 | 17,3 | 8,4 | 9,3 | 5 | 38 | 0,14 | 15 |
| 1 | 60 | 60,3 | 60 | 30 | 10,0 | 15 | 17,1 | 15,1 | 9,3 | 8 | 22 | 0,56 | 160 |
| 1,5 | 15 | 26,7 | 22,5 | 18 | 14,45 | 28 | 28,9 | 15,5 | 13,9 | 8 | 60 | 0,48 | 42 |
| 1,5 | 60 | 90,4 | 90 | 50 | 12,0 | 25 | 27,6 | 24,6 | 13,9 | 15 | 35 | 1,92 | 745 |
| 2 | 15 | 34,0 | 30 | 20 | 13,5 | 29 | 29,9 | 15,5 | 15 | 10 | 75 | 1,34 | 80 |
| 2 | 60 | 120,9 | 120 | 60 | 20,0 | 35 | 40,1 | 37,0 | 15 | 25 | 50 | 5,36 | 1600 |
| 2,5 | 15 | 42,5 | 37,5 | 30 | 16,1 | 35 | 36,8 | 17,6 | 20 | 10 | 92 | 2,5 | 190 |
| 2,5 | 60 | 151,2 | 150 | 80 | 18,0 | 33 | 37,8 | 33,8 | 20 | 25 | 50 | 10,0 | 2600 |
| 3 | 15 | 51,0 | 45 | 30 | 13,15 | 38 | 39,7 | 15,7 | 25 | 10 | 105 | 4,4 | 270 |
| 3 | 60 | 181,5 | 180 | 80 | 18,0 | 35 | 40,6 | 35,5 | 25 | 30 | 55 | 17,6 | 3800 |
| 4 | 15 | 68,0 | 60 | 40 | 12,5 | 43 | 44,8 | 16,0 | 30 | 20 | 135 | 8,9 | 520 |
| 4 | 60 | 242,0 | 240 | 90 | 20,0 | 41 | 50,1 | 44,0 | 30 | 30 | 70 | 35,6 | 8300 |
Stainless Steel Bevel Gear Advantages
- Korrosionsbeständigkeit
Stainless steel bevel gears, often made from grades like SUS303 or 1.4305, resist rust and chemical degradation. This makes them ideal for harsh environments such as marine, food processing, or chemical industries, ensuring long-term durability and minimal maintenance. - High Strength and Durability
The robust nature of stainless steel provides exceptional strength, allowing these gears to handle significant loads and stresses. This durability ensures reliable performance in demanding applications, reducing the frequency of replacements and maintaining operational efficiency over extended periods. - Precision Power Transmission
With gear ratios from 1:1 to 4:1, straight-tooth bevel gears deliver precise speed and torque transfer between intersecting shafts, typically at 90 degrees. This accuracy is critical for machinery requiring consistent rotational motion, enhancing overall system reliability and performance. - Hygienic Properties
Stainless steel’s non-porous surface resists bacterial growth, making these gears suitable for food and beverage or pharmaceutical applications. Their ability to withstand frequent cleaning with harsh chemicals ensures compliance with strict hygiene standards without compromising structural integrity. - Vielseitige Anwendungsmöglichkeiten
These bevel gears are adaptable to various industries, including automotive, aerospace, and industrial machinery. Their ability to function effectively in diverse conditions, from high-humidity environments to heavy-duty mechanical systems, makes them a versatile choice for engineers and designers. - Ease of Maintenance
Stainless steel bevel gears require minimal upkeep due to their corrosion-resistant and wear-resistant properties. This reduces downtime and maintenance costs, as the gears can endure prolonged use without significant wear, even in challenging operating conditions.
How Do Bevel Gears Work
Kegelräder dienen der Kraft- und Bewegungsübertragung zwischen sich kreuzenden Wellen, typischerweise in einem 90-Grad-Winkel. Die Zähne von Kegelrädern sind auf konischen Oberflächen geformt, wodurch sie ineinandergreifen und Drehmoment effizient übertragen können.
Das Funktionsprinzip von Kegelrädern beruht auf dem Ineinandergreifen der Zähne zweier kegelförmiger Zahnräder. Die Kegelwinkel dieser Zahnräder sind so ausgelegt, dass die Teilflächen der Zähne ohne Schlupf aufeinander abrollen. Dieser Abrollvorgang ermöglicht eine reibungslose Kraft- und Rotationsübertragung zwischen den sich kreuzenden Wellen.
Bei einem Kegelradgetriebe ist das Ritzel das kleinere Zahnrad, das das größere Zahnrad, das sogenannte Tellerrad, antreibt. Das Ritzel ist typischerweise auf der Eingangswelle montiert, während das Tellerrad auf der Ausgangswelle sitzt. Beim Drehen des Ritzels greifen seine Zähne in die Zähne des Tellerrads ein und drehen sich so ebenfalls.
The gear ratio of bevel gears is determined by the number of teeth on the pinion and the crown gear. A higher gear ratio indicates that the crown gear has more teeth than the pinion, resulting in a speed reduction and torque multiplication. Conversely, a lower gear ratio means that the pinion has more teeth than the crown gear, leading to a speed increase and torque reduction.
Stainless Steel Bevel Gear Applications
Lebensmittel- und Getränkeindustrie
Stainless steel bevel gears are widely used in food processing equipment due to their hygienic properties and resistance to corrosion. They are ideal for applications requiring frequent cleaning, such as mixers, conveyors, and packaging machines, ensuring compliance with stringent hygiene standards.
Kraftübertragung im Automobil
Kegelräder finden in der Automobilindustrie breite Anwendung, insbesondere in Differenzialgetrieben. In einem Differenzial werden Kegelräder verwendet, um die Kraft der Antriebswelle aufzuteilen und auf die Räder zu übertragen, wobei diese mit unterschiedlichen Drehzahlen rotieren können. Dies ermöglicht sanftes Kurvenfahren und eine verbesserte Traktionskontrolle. Kegelräder kommen auch in verschiedenen anderen Automobilanwendungen zum Einsatz, beispielsweise in Verteilergetrieben und Lenksystemen.
Industriemaschinen
Stainless steel bevel gears are commonly used in industrial machinery where power needs to be transmitted between intersecting shafts. They are found in a wide range of equipment, including gearboxes, speed reducers, and power transmission systems. Industrial applications that utilize bevel gears include mining machinery, construction equipment, printing presses, and textile machinery.
Luft- und Raumfahrt
The aerospace and aviation industries rely on stainless steel bevel gears for power transmission in various applications. Bevel gears are used in aircraft engines, rotor drive systems, and accessory gearboxes. They are designed to handle high loads and provide reliable performance in demanding operating conditions. The compact design and ability to transmit power between non-parallel shafts make bevel gears well-suited for aerospace applications where space is limited.
Marineanwendungen
Kegelräder werden in der Schifffahrt zur Kraftübertragung in Antriebssystemen, Lenksystemen und Decksmaschinen eingesetzt. Sie kommen in Schiffsgetrieben, Strahlrudern und Winden zum Einsatz. Die Fähigkeit von Kegelrädern, hohe Drehmomente zu bewältigen und rauen Meeresbedingungen standzuhalten, macht sie für diese Anwendungen geeignet. Schiffskegelräder werden häufig aus korrosionsbeständigen Materialien hergestellt, um Langlebigkeit und Zuverlässigkeit zu gewährleisten.
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| Kegelradgetriebe für die Automobilindustrie | Kegelradgetriebe für die Schifffahrtsindustrie |
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| Kegelradgetriebe für die Luft- und Raumfahrtindustrie | Bevel Gear for Food Industry |
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