Brass Gear Racks

Brass material gear racks provide a long-lasting working life in corrosive and abrasive environments while also having the ability to be easily machined due to the softness of the material. More specifically, our brass gearing (racks and gears) is made from high-quality Ms58 (2.0401) brass and is manufactured using an overhead milling cutter. The teeth are made to a 20° pressure angle and are available in module 0.3 – 1 pitch options. However, we also supply brass gear racks in other pitches or pressure angles upon request.

Brass material gear racks provide a long-lasting working life in corrosive and abrasive environments while also having the ability to be easily machined due to the softness of the material. More specifically, our brass gearing (racks and gears) is made from high-quality Ms58 (2.0401) brass and is manufactured using an overhead milling cutter. The teeth are made to a 20° pressure angle and are available in module 0.3 - 1 pitch options. However, we also supply brass gear racks in other pitches or pressure angles upon request.

Brass Gear Rack

Brass Gear Rack Dimensions

Brass Gear Rack DimensionsBrass Gear Rack Dimensions
Part #ModuleDimension (b)Dimension (H)Dimension (h)Length (L)Weight
260601000.32mm4mm3.7mm250mm14 Grams
261601000.52mm4mm3.5mm250mm14 Grams
262601000.74mm6mm5.3mm250mm42 Grams
2636000017mm5mm4mm250mm56 Grams
26360100110mm8mm7.0mm230mm131 Grams
26360300110mm10mm9.0mm250mm184 Grams
26360500110mm10mm9.0mm500mm371 Grams

Note: Due to the manufacturing method, Dimensions H and h are -0.2mm in tolerance.

Brass Gear Rack Design Features

  1. High-Quality Material
    Brass gear racks are constructed from Ms58 (2.0401) brass, a premium material known for its excellent machinability, strength, and resistance to corrosion. This high-quality brass ensures a longer lifespan in challenging environments, such as those exposed to moisture, chemicals, or abrasive particles.
  2. Precision Manufacturing Process
    These gear racks are manufactured using an overhead milling cutter, which ensures accurate and consistent production of gear teeth. This precise method enhances the smooth operation of the gear rack, reduces mechanical noise, and ensures reliable performance in demanding industrial applications.
  3. 20° Pressure Angle Teeth Design
    The gear racks feature teeth with a 20° pressure angle, a standard design that optimizes load distribution and reduces wear during operation. This design ensures smooth engagement with gears, contributing to efficient motion transfer and minimal mechanical stress on the components.
  4. Versatile Pitch Options
    Brass gear racks are available in module 0.3 to 1 pitch options, making them suitable for a wide range of applications. This versatility allows manufacturers to select the ideal pitch for their specific mechanical systems, ensuring optimal compatibility and performance.
  5. Corrosion and Wear Resistance
    Due to the inherent properties of brass, these gear racks offer excellent resistance to rust and wear, even in harsh environments. This durability makes them particularly useful in industries where exposure to moisture, chemicals, or abrasive materials is unavoidable.
  6. Customizable Configurations
    In addition to standard designs, brass gear racks can be customized to meet specific requirements. Custom pitches, pressure angles, or dimensions can be supplied upon request, providing tailored solutions for unique engineering challenges and ensuring compatibility with specialized machinery.

Brass Gear Rack Design Features

Brass Gear Rack Applications

  • Precision Machinery and Equipment
    Brass gear racks are widely used in precision machinery where smooth and accurate motion is essential. Their high machinability and precise tooth design make them ideal for applications such as CNC machines, robotics, and automated systems requiring seamless linear motion control.
  • Aerospace and Marine Industries
    In aerospace and marine environments, brass gear racks are favored for their excellent resistance to corrosion and wear. These properties allow them to perform reliably in harsh conditions involving exposure to saltwater, humidity, and temperature variations, ensuring long-term durability.
  • Medical and Laboratory Equipment
    Medical and laboratory equipment, such as imaging devices and diagnostic machines, often incorporate brass gear racks due to their smooth operation and precision. The non-magnetic and corrosion-resistant nature of brass makes it suitable for sensitive and sterile environments where reliability is critical.
  • Food Processing and Packaging Systems
    In the food processing industry, brass gear racks are utilized for their resistance to contamination and corrosion. They are commonly found in conveyor systems, packaging machines, and other automated equipment where hygiene, durability, and smooth operation are essential for efficiency.
  • Industrial Automation and Robotics
    Brass gear racks play a crucial role in industrial automation and robotics systems, providing reliable linear motion for pick-and-place robots, automated assembly lines, and material handling systems. Their durability and precision enhance the performance and longevity of these advanced technologies.
  • Architectural and Decorative Applications
    Brass gear racks are sometimes used in architectural systems, such as adjustable window mechanisms or decorative moving displays, due to their aesthetic appeal and functionality. The natural golden hue of brass, combined with its corrosion resistance, ensures both beauty and practicality in such applications.
Gear Rack for Marine SystemsGear Rack for Aerospace Systems
Gear Rack for Marine SystemsGear Rack for Aerospace Systems
Gear Rack for Automotive SystemsGear Rack for Automation and Robotics
Gear Rack for Automotive SystemsGear Rack for Automation and Robotics

Brass Gear Rack vs. Stainless Steel Gear Rack

Brass gear racks and stainless steel gear racks differ significantly in material properties, performance characteristics, and applications. These differences make each type of gear rack suitable for specific operational environments and mechanical requirements.

Material Properties
Brass gear racks are made from an alloy of copper and zinc, such as Ms58 (2.0401), which is known for its excellent machinability, corrosion resistance, and aesthetic appeal. Brass is softer and less dense than stainless steel, making it easier to machine and more suitable for applications where precision and customizability are paramount. In contrast, stainless steel gear racks are made from a steel alloy containing chromium, which provides superior strength, wear resistance, and durability. Stainless steel is harder and more robust, making it ideal for high-load or high-stress applications.

Corrosion Resistance
Both materials have good corrosion resistance, but they are suited to different environments. Brass resists tarnishing and is excellent in mildly corrosive environments, such as those involving water or humidity. Stainless steel, particularly grades like 304 or 316, offers superior corrosion resistance in more aggressive environments, including exposure to saltwater, chemicals, and extreme temperatures.

Applications
Brass gear racks are commonly used in precision machinery, medical devices, and decorative systems due to their smooth operation, machinability, and aesthetic value. Stainless steel gear racks, on the other hand, are used in heavy-duty applications such as industrial equipment, marine environments, and food processing systems where high strength and hygiene standards are required.

Brass Gear RackStainless Steel Gear Rack
Brass Gear RackStainless Steel Gear Rack

Additional information

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